The California chemical that almost went boom & the smelly problem that accidentally led to Plexiglas & modern cataract eye surgery.
It is no longer a problem because firefighters sprayed huge amounts of water for hours on the outside of the storage tanks to keep the metal cool. They injected a chemical foam inside the tanks to smother vapors. They used drones to find the hot spots. The chemical stored inside is methyl methacrylate (MMA). The tanks were stored at GNK Aerospace in Garden Grove, & authorities had ordered mass evacuations in the area as a precaution. As a result of the incident, multiple class-action lawsuits were launched. The suit accused GKN of failing to maintain the MMA tanks safely, creating a public nuisance & operating ultrahazardous activities near homes. So far, the lawsuits have not been settled.
It's not actually MMA itself that is dangerous. MMA is a liquid monomer used to make acrylic plastics, but when MMA forms long chains (called polymerization), it becomes exothermic, & if the heat can't escape, you get bulging tank walls, valve failures, flying metal pieces, a fireball, burning MMA on the ground, & potential boiling liquid expanding vapor explosions, shortened to BLEVE. The big tank holding 34,000 gallons (129,000 L) can explode, releasing harmful vapors, causing fire, blast damage to homes & residents nearby, & potential secondary releases of burning or decomposing chemicals. The tank is only 35 mi (56 km) away from Los Angeles. Believe it or not, the chemicals involved here (methylmethyl acrylate & its polymer polymethylmethacrylate) lead to a fascinating story that I'll tell you about.
It all began with a terrible smell with pits full of, believe it or not, dog poop. In Stuttgart, Germany, in 1904, a young German chemist, Dr. Arthur Röhn, worked near old-style tanneries. Back then, tanners softened animal hides in pits full of dog poop. The smell was unbearable. So he invented a synthetic tanning chemical he named Oriphon. This became the 1st successful synthetic leather-processing product. He became very wealthy, which launched his career. Arthur partnered up with an Austrian businessman, Otto Haas. Their company became a giant in acrylic chemistry. Rohm discovered a way to form long chains of the monomer MMA forming PMMA discovering that when they linked together, they would form a clear, hard, shatter-resistant plastic we know as Plexiglass (Perspex) in Europe. This was the first truly clear, strong, glass-like plastic. From this material, Arthur created the first eyeglasses made of plastic. Then, a Canadian chemist, William Chalmers at my alma mater, McGill University, figured out a way to scale it up. It was affordable, consistent, strong, & ready for industrial use.
PMAA soon became a wartime material, & it was used as a clear, protective canopy over pilots' heads. The Germans used it as well, but it was of a poorer quality, so it cracked in cold weather & yellowed faster. Allied Plexiglass was simply better, & pilots found that even if it would shatter after crashes & some splinters went into their eyes, doctors noted their eyes tolerated PMMA extremely well & they did not have severe immune reactions. This observation changed medicine. A British eye surgeon, Sir Harold Ridley, realized that if the eye accepts Plexiglass, why not make a lens out of it? And in 1949, he implanted the 1st successful artificial lens made of Plexiglass (Perspex). This was the birth of cataract surgery.
Before this, cataract patients were left with thick "Coke-bottle" glasses because the natural lens had to be removed. Ridley's PMAA lens changed everything. Later, surgeons refined the technique. Dr. Cornelius Binkhorse (Netherlands) & Dr. Marvin Kwitco (Montreal) developed ways to anchor the lens, shape the lens, & implant it safely, combining PMAA with silicone. These improvements made cataract surgery safer, faster (now it could be done within 2 hours on an outpatient basis), more predictable & more widely available. Modern Plexiglass lenses are flexible, foldable, crystal-clear & inserted through tiny incisions (0.08-0.12 in/2-3 mm), requiring no stitching.
Even MMA has important uses such as road markings (yes, the paint on highways), adhesives & glues for cars, airplanes, boats & for construction, & dental materials such as dentures & crowns, orthopedic surgeons use MMA as "bone cement" in hip & knee replacements & for waterproof coatings. One of the most well-known tourist destinations in Japan is the Hippopo Papa Cafe, where patrons sit on a Plexiglass toilet seat encircled by three sides of a massive Plexiglass aquarium while responding to nature's call amid tropical fish. PMAA (Plexiglass/Perspex) is widely used for aquariums. When you fly, you're looking out of Plexiglass windows. It's also used for taillights, instrument panels for cars, & motorcycle windshields. Architects use them for skylights & building windows. They're used for display cases in museums & in home decor for shelves, artificial chairs, tables & lighting fixtures, eyeglasses & artificial teeth. In hospitals, PMAA is used for incubators, surgical instrument housing & protective shields.
Finally, it solved the problem of penile injury for 2-3-year-old boys undergoing toilet training. There were 9,000 reported cases of penile injury from dropping heavy toilet seats made of solid wood, porcelain-coated wood, or heavy composite materials on their penises. Physicians became rightfully concerned. The solution? Sloped lids, slow-drop mechanisms using Plexiglass. The lid is super-light & takes 3-5 seconds to close instead of 1/2 second. The rock group even wrote about it on the Styx album "The Serpent is Rising," a short, humorous hidden track referred to as "Plexiglass Toilet Seat," kind of a musical joke about a man who gets stuck to a Plexiglass toilet seat. It's one of the strangest—and most practical—uses of acrylic plastic. My little nephew's mom cannot be more overjoyed.