The company has been pursuing the design and innovation of steel pipe equipment for many years. We will strive to do every detail well to meet the production needs of customers. Our design philosophy is to ensure the safety, efficiency, and cost reduction of the production line. We will comprehensively consider various factors that customers will encounter in the future use of the production line, strive to improve, and innovate endlessly.
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STAINLESS STEEL SPIRAL WELDED PIPE PRODUCTION LINE
The stainless steel spiral welded pipe unit adopts front-swing intermittent production, which is a complete set of spiral pipe welding machine integrating machinery, electrical automation control and hydraulic control.
SPECIFICATION OF STAINLESS STEEL SPIRAL WELDED PIPE PRODUCTION LINE
Forming direction
Front swing, intermittent production, center positioning
Forming direction
Left feed, right rotation molding
welding speed
0.5～2m/min
Forming method
Three-roll bending forming, external control roll sizing, internal expansion plate auxiliary forming
welding equipment
TIG welding machine WS1000
Welding method
Internal welding, argon arc automatic welding without filler wire
Host installed capacity
100 KVA
PRODUCT (STEEL PIPE) PRODUCTION PROCESS
Uncoiling→pinch leveling→vertical roller→shear butt welding→vertical roller→delivery machine→guide plate→forming→internal welding→flying cutting of centralizer→drawing out
STAINLESS STEEL SPIRAL WELDED PIPE PRODUCTION LINE EQUIPMENT COMPOSITION
Uncoiler
Pinch leveler
Electric vertical roller
Shear butt welding
Delivery machine
Guides
Forming machine
Front bridge
Rear bridge
Fly cutting car
Internal welding device
Discover the Ultimate Spiral Steel Pipe Manufacturing Process! Experience the Unmatched Excellence of TianxiangHao's Stainless Steel Spiral
Spiral welded pipe production line is used to manufacture spiral welded pipe. During the spiral steel pipe manufacturing, spiral welding pipe machine can produce steel pipes of different diameters with strips of the same width, and produce steel pipes of the same diameter with strips of different widths. Spiral pipe welding machine (spiral steel pipe machine) is mainly for front swing type and rear swing type. Our spiral welding pipe machine revolutionizes the industry with its cutting-edge technology and unparalleled efficiency. Contact us and get more information on spiral welded pipe manufacturing equipment!
SPIRAL WELDED PIPE PRODUCTION LINE FOR SALE
Large Diameter Spiral Welded Pipe Production Line
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Small Diameter Spiral Welded Pipe Production Line
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Heavy Duty Spiral Welded Pipe Production Line
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Thin Wall Spiral Welded Pipe Production Line
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Stainless Steel Spiral Welded Pipe Production Line
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ADVANTAGES OF SPIRAL WELDED PIPE PRODUCTION LINE
High Production Efficiency: Spiral pipe welding machines are designed to produce pipes at a high rate of speed, which means that large quantities of pipes can be produced in a relatively short period of time.
Cost-effective: Spiral welded pipes are cost-effective compared to other types of pipes.
Versatility: Spiral welded pipes can be produced in various dimensions, lengths, and wall thicknesses, making them suitable for different applications.
High-Quality Pipes: Spiral welded pipe production lines produce pipes that meet high standards of quality and are durable.
Reduced Welding Defects: Spiral welded pipes are usually free of welding defects such as porosity, cracks, and lack of fusion, which means they are less likely to fail during use.
Easy Maintenance: The welded pipe production line used in the production line are designed for easy maintenance, reducing downtime and increasing productivity.
Preservation of Natural Resources: Spiral welded pipes are usually made of recycled materials, which reduces the use of natural resources.
Enhanced Safety: Spiral welded pipes are strong and durable, which enhances safety in various industries, including oil and gas, water supply, and construction.
MACHINES AND EQUIPMENT MAINTENANCE OF SPIRAL WELDED PIPE PRODUCTION LINE
Regular cleaning: The spiral pipe making machine should be regularly cleaned to prevent the accumulation of dust and debris, which can lead to malfunctions and reduced efficiency.
Lubrication: The machines should be well-lubricated to prevent damage from friction.
Inspection: Regular inspection of the machines should be done to check for any signs of wear and tear, loose bolts, cracks or other damages, and address them promptly.
Calibration: Equipment calibration should be done as recommended by the manufacturers.
Replacement of worn-out parts: Worn-out parts should be replaced promptly to prevent damage to other parts and avoid downtime.
Operator Training: Operators of the machines should be trained on proper machine handling and maintenance.
Record-keeping: Recording maintenance activities, including repairs, calibration, inspections, and replacements of parts can help identify patterns in machine malfunctions and assist in scheduling future maintenance.
Upgrade equipment: Upgrading steel pipe machine and equipment can help improve efficiency and reduce operational costs, given that the latest machines are likely to consume less energy and require less maintenance.
THE IMPACT OF SPIRAL WELDED PIPE PRODUCTION LINE ON THE PIPE MANUFACTURING INDUSTRY
Increased production: The spiral welded pipe production line can produce large quantities of high-quality pipes at a fast rate, which has increased the overall production in the pipe manufacturing industry. This has also helped manufacturers to meet the increasing demand for pipes, especially in the oil and gas, water supply, and construction industries.
Reduced costs: The production of spiral welded pipes is less expensive than other pipe manufacturing methods, such as seamless and longitudinally welded pipes. This has helped to reduce the overall production costs while maintaining high-quality standards.
Versatility: Spiral welded pipe production lines can produce pipes in different dimensions, lengths, and wall thicknesses, making them suitable for various applications.
Improved efficiency: The automation of spiral welded pipe production lines has improved efficiency by reducing labor costs, reducing downtime, and increasing production speed.
Increased competition: The spiral welded pipe production line has increased competition in the pipe manufacturing industry, which has encouraged manufacturers to improve their processes and products to remain competitive.
Environmental impact: The production of spiral welded pipes is more environmentally friendly as it uses recycled materials, reducing the usage of natural resources.
Revolutionize Steel Manufacturing with Our High-Tech Spiral Welded Pipe Production Line and Cutting-Edge Steel Pipe Making Machine at Tianxi
PLASTIC COATED STEEL PIPE ANTI-CORROSION PRODUCTION LINE
The main function of plastic coated steel pipe anti-corrosion production line is to use the oxide layer on the resin surface to bond the steel pipe wall, and add an organic acid as a curing agent to the steel pipe matrix to produce a coating with good corrosion resistance after curing.
ADVANTAGES OF PLASTIC COATED STEEL PIPE ANTI-CORROSION PRODUCTION LINE
This internal pipe coating equipment is mainly to use ordinary types of pipes, and its main advantage is that it can make the pipes react with the steel pipe matrix. When the curing temperature is low, the surface finish of the coating is poor. Epoxy powder spraying equipment uses a combination of inorganic non-metallic materials and non-metallic materials. Inorganic non-metallic materials have high strength, high wear resistance and corrosion resistance; non-metallic materials have good water absorption, transparency and UV resistance, etc. In the coating production process, the internal epoxy powder coating equipment coating not only has good pollution resistance and wear resistance, but also has good corrosion resistance.
Plastic coated steel pipe anti-corrosion production line has high thermosetting performance and curing temperature, and has good wear resistance. Epoxy coating equipment has good waterproof, acid and alkali resistance, antistatic and other characteristics. At present, our country has entered the period of industrial revolution. In the national economy, the main task of the industrial equipment industry is to serve the national economy and people's lives. Therefore, our steel pipe plastic coating equipment meets this requirement.
Plastic coated steel pipe anti-corrosion production line for pipelines has high resistance to penetration. In the steel pipe substrate, the coating of epoxy powder spraying equipment can react with the steel pipe substrate to combine together. Due to the good corrosion resistance of these Plastic coated steel pipe anti-corrosion production line, in the steel pipe substrate, the surface of the steel pipe substrate can be oxidized to form a protective film. This protective film prevents the steel pipe surface from becoming thinner under high temperature and high pressure. At the same time, this coating can also play a role in reducing heat loss, improving corrosion resistance and antirust effect.
FEATURES OF PLASTIC COATED STEEL PIPE ANTI-CORROSION PRODUCTION LINE
1. Coating versatility: The production line can handle a wide range of plastic coatings, such as PE, HDPE, or epoxy powder, to meet specific anti-corrosion requirements.
2. Continuous production: The line is capable of continuous production, ensuring high productivity and minimizing downtime between coating processes.
3. Precise coating application: The line is equipped with advanced techniques, such as spraying, electrostatic or fusion bonded epoxy coating, ensuring a uniform and consistent coating thickness on each steel pipe.
4. Quick curing: The line incorporates efficient curing methods, such as high-temperature ovens or UV curing, to expedite the coating curing process and reduce production time.
5. Quality control: The production line includes quality control measures like inline inspection systems and precision sensors to monitor coating thickness, adhesion, and overall coating integrity.
6. Energy efficiency: The line is designed with energy-saving features like optimized heating systems and automated temperature control, reducing energy consumption during the coating process.
7. Safety features: The production line often includes safety measures, such as ventilation systems and protective enclosures, to ensure a safe working environment for operators.
Line, polyethylene coated copper tubing, plastic coated oil line. Boost your car's performance and durability with our high-quality plastic
INDUSTRIAL X RAY EQUIPMENT FOR STEEL PIPE INSPECTION
The pipe X ray machine for spiral steel pipes is suitable for non-destructive testing of the quality of spiral steel pipe welds. The X ray pipe inspection equipment can quickly and efficiently detect defects such as pores, looseness, inclusions, and incomplete penetration in spiral steel pipe welds.
WORKING PRINCIPLE AND MAIN STRUCTURE OF X-RAY FLAW DETECTOR
X-ray flaw detector is an instrument that uses X-rays for non-destructive testing. It can check the internal defects of the target by using the penetrability of X-rays and the attenuation characteristics in materials. X-ray flaw detector is one of the main non-destructive testing methods. It is widely used in major equipment manufacturing industries such as boilers, shipbuilding, high-speed rail, aerospace, and industrial machinery. It plays an important role in product quality control and maintenance.
Principle: The working principle of X-ray flaw detection is to use the characteristics of X-ray penetration and attenuation in materials to find defects. X-rays are penetrating, and they can penetrate substances that visible light cannot. When X-rays pass through a sample, absorption occurs. The difference in the density and thickness of the material will cause the difference in X-ray imaging.
For example. When metal castings are in the die-casting process, the forming quality of parts often varies greatly due to different process parameters and lathe conditions. Correspondingly, the thickness and density of the formed parts will also be different. When X-rays irradiate parts, the amount of X-rays absorbed and transmitted by dense parts and defective parts of parts will also vary greatly. Therefore, the quality density and defects of parts will appear bright and dark on the see-through fluorescent screen.
Structure: Industrial X-ray flaw detectors are mainly composed of four parts: X-ray head (X-ray tube), high-voltage generator, power supply and control system, and cooling protection facilities. There are two types of mobile and portable types.
The mobile X-ray flaw detector is usually used in radiographic flaw detection in a fixed transillumination room. It has high tube voltage and tube current, which can reach 450kV and 20mA respectively, and the maximum transmission thickness is about 100mm. Its high voltage The generator, the cooling system and the X-ray machine head are installed independently, and the X-ray machine head and the high-voltage generator are connected by a high-voltage cable. The X-ray machine head can be moved in a small range through the bracket with wheels, and can also be fixed on the bracket.
It is mainly used for on-site radiographic flaw detection. The tube voltage is generally equal to less than 350kV, the tube current is 5-6mA, and the maximum penetration thickness is about 50mm. The X-ray tube, high-voltage generator and cooling system are installed together in one casing to form-- body, referred to as the ray generator. The ray generator is connected with the controller by a low-voltage cable. * Relatively light, in addition to being used on the production site, it is often moved into a fixed transillumination room for welding inspection of small objects (such as pipes, plates, etc.).
Non-destructive testing will not cause damage to the test object during the test, so it has many applications in industry and engineering. X-ray flaw detector is a common instrument for non-destructive testing. Understanding the relevant content of X-ray flaw detector can better carry out non-destructive testing.
INDUSTRIAL X RAY EQUIPMENT FOR STEEL PIPE INSPECTION
Spiral steel pipe X-ray imaging testing system is suitable for non-destructive testing of spiral steel pipe weld quality in steel pipe production line, and can quickly and efficiently check the defects of spiral steel pipe weld such as porosity, porosity, inclusion and final penetration.
X-ray real-time imaging system, you can choose to use a computer or microcomputer controller to control the generation of rays.
PLC control system, high degree of automation. The system can be customized according to customer needs, and used in the production workshop.
X-ray flaw detection machine includes imaging unit, computer image processing system, mechanical transmission system, automatic control system, protective lead room system and field monitoring system.
Imaging System
Three-dimensional Drawing
X-ray inspection is a method of using radiation to check the internal defects of the weld. X-rays can pass through metal materials and have a light-sensitive effect on photographic film. Using this property, when the ray passes through the inspected weld, due to the different absorption capacity of the weld defect to the ray, the intensity of the ray falling on the film is not the same, and the film sensitivity is not the same, so that the shape, position and size of the defect can be accurately, reliably and non-destructively displayed.
Mechanical Transmission System
Protective Lead Door
System modular components and standardized interface design, flexible selection of a variety of specifications of X-ray systems and imaging systems; Adopt the international mainstream configuration to reduce the risk of equipment replacement and save costs; Testing machinery and shielding room integrated structure; PLC digital control, to ensure the operating machinery and workpiece defect detection accuracy; The linear array scanning imaging system adopts the original expanded dual-bi dual-shadow imaging technology to effectively solve the problem of the thickness difference of the radial tangents of the pipeline. The panel imaging system realizes the automatic operation of image acquisition, integration, noise reduction, storage, and fixed Angle rotation of the pipeline, greatly reducing the labor intensity of the operator; Laser infrared indicating device can realize three-line visual alignment of beam center, pipe center and detector center; With remote maintenance function, the factory and laboratory in the Internet environment can easily realize remote fault diagnosis and system debugging; 12bit, 14bit, 16bit high gray digital image processing technology and international general.
DICONDE image format output, easy to achieve defect measurement, annotation, image review, report output; Image gray equalization processing technology, defects in different gray areas. The flaws are obvious.
The equipment adopts closed water cycle refrigeration, with flow protection, temperature protection and other self-protection functions, and the cooling capacity can ensure continuous work of the equipment. The controller adopts the most advanced control technology in the world, the system has strong anti-interference ability, low failure rate, Chinese interface, the operation interface is contactless work, 5.7 inch touch screen man-machine dialogue mode. Using high-quality, advanced electronic devices, with a variety of protection functions, and fault warning display function, Chinese fault display, fault automatic protection and other features.
Professional flat panel imaging system software
The system uses multi-document structure, rolling view and suspended window technology, which beautifies the appearance of the program to a great extent and facilitates the use of users.
It has many functions such as dynamic real-time image acquisition and static image preview, measurement, scaling, negative image, storage, annotation, recording, automatic reading of double filament image quality meter, local histogram, signal-to-noise ratio measurement, defect detection and so on. In terms of image quality enhancement, it has the functions of sharpening coarse and fine tuning, local image enhancement and global image enhancement. User management, parameter setting, exit system, etc.
Discover the Power of Industrial X-Ray Machines for Pipe Inspection! Upgrade your operations with TianxiangHao's top-notch Industrial X-Ray
A high frequency pipe welding machine is a system used for manufacturing steel pipes with high-frequency welding technology. The welded pipe production line typically includes equipment such as an uncoiler, accumulator, forming mill, solid-state welder, sizing mill, flying cut-off, and a conveyor system. The ERW tube mill production line is designed to efficiently produce welded steel pipes of various sizes and specifications, ensuring high quality and accuracy. This welded pipe production line technology allows for continuous production, precise control of the welding process, and the ability to produce pipes with excellent dimensional consistency and surface finish. We also provide spiral welded pipe production line for sale. Contact us for more information!
HIGH FRENQUENCY WELDED STEEL PIPE PRODUCTION LINE FOR SALE
High Frenquency Welded Pipe Production Line for Large Diameter Pipe
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High Frenquency Welded Pipe Production Line for Small Diameter Pipe
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UNDERSTANDING THE BASICS OF HIGH FREQUENCY PIPE WELDING MACHINE
In a high frequency pipe welding machine, the process begins with feeding a continuous strip of steel into an uncoiler. The steel is then passed through a series of rollers and formed into a cylindrical shape in the forming mill. Next, the edges of the steel strip are heated using high-frequency induction to facilitate welding. The heated edges are pressed together and welded using an electric current generated by a solid-state welder. The welded pipe then enters the sizing mill, where it is further shaped and calibrated. Finally, the pipe is cut to the desired length using a flying cut-off machine.
THE IMPORTANCE OF HIGH FREQUENCY WELDING IN STEEL PIPE MANUFACTURING
High-frequency welding plays a crucial role in steel pipe manufacturing for several reasons:
1. Efficiency: High-frequency welding allows for continuous and high-speed production of steel pipes, enabling manufacturers to meet the demands of various industries.
2. Quality control: The precise control of the welding process ensures strong and consistent welds, resulting in high-quality pipes that meet industry standards.
3. Versatility: High-frequency welding can be used to produce pipes of different sizes and thicknesses, making it suitable for a wide range of applications.
4. Cost-effectiveness: Compared to other welding methods, high-frequency welding is a more cost-effective option, as it requires less energy and yields higher production rates.
5. Structural integrity: The high-frequency welding process produces pipes with excellent dimensional accuracy and uniformity, ensuring structural integrity and reliability in demanding applications.
Overall, high-frequency welding is vital in steel pipe manufacturing, delivering efficient production, high quality, and reliable performance in various industries.
KEY FEATURES OF MODERN HIGH FREQUENCY PIPE WELDING MACHINE
Modern high frequency pipe welding machine are equipped with several key features that enhance their efficiency, productivity, and quality:
1. Advanced control systems: These production lines are equipped with advanced control systems that enable precise control of various parameters, such as welding speed, power, and frequency, ensuring consistent and accurate welding.
2. Automated processes: Modern production lines feature automation capabilities, including automatic coil feeding, strip straightening, and pipe cutting, minimizing manual labor and increasing production efficiency.
3. High-speed welding: These production lines can achieve high welding speeds, allowing for increased production rates and faster turnaround times.
4. Quality monitoring: Integrated quality monitoring systems continuously monitor and inspect the welding process, ensuring weld integrity and detecting any potential defects or abnormalities.
5. Material handling systems: Efficient material handling systems, such as uncoilers, accumulators, and conveyor systems, are incorporated into the production lines, facilitating seamless material flow and reducing downtime.
6. Energy-efficient design: These production lines are designed with energy-saving features, optimizing power consumption and reducing operating costs.
7. Quick setup and changeover: Modern production lines have quick setup and changeover capabilities, allowing for easy adjustment between different pipe sizes and specifications.
8. Integration with data management systems: Production lines can integrate with data management systems, enabling real-time monitoring, tracking, and analysis of production metrics for improved productivity and quality control.
These key features collectively make modern high-frequency welded steel pipe production lines highly efficient, flexible, and capable of delivering high-quality pipes that meet industry standards and customer requirements.
Unleash the Power of High Frequency Pipe Welding Machine! Discover the Ultimate Steel Pipe Production Line and automate with the Automatic S
ANTI-CORROSION AND INSULATED STEEL PIPE PRODUCTION LINE
An anti-corrosion and insulated internal pipe coating machine production line is a specialized system used for manufacturing steel pipes that are resistant to corrosion and have insulation properties. This internal pipe coating equipment typically includes equipment such as an uncoiler, forming mill, insulation layer injection machine, anti-corrosion coating machine, curing oven, and cutting machine. The internal pipe coating production line is designed to apply protective coatings and insulation materials to steel pipes, ensuring their durability and thermal efficiency. This coating for underground piping technology is commonly used in industries such as oil and gas, thermal power, and chemical processing, where pipe corrosion and insulation are critical factors.
INTERNAL PIPE COATING EQUIPMENT FOR SALE
3PE Anti-corrosion Steel Pipe Production Line
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Plastic Coated Steel Pipe Anti-Corrosion Production Line
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Polyethylene (PE) Insulated Steel Pipe Production Line
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THE IMPACT OF ANTI-CORROSION AND INSULATION ON STEEL PIPE QUALITY AND DURABILITY
Anti-corrosion and insulation are two essential factors that significantly impact the quality and durability of steel pipes. Corrosion can weaken the structural integrity of steel pipes over time, leading to leaks and failures. Therefore, implementing effective anti-corrosion measures is crucial to extend their lifespan.
Anti-corrosion coatings and treatments create a protective barrier on the outer surface of the pipes, preventing contact between the steel and corrosive environments such as moisture, chemicals, and saltwater. This barrier inhibits the formation of rust and corrosion, thereby enhancing the overall durability of the steel pipe.
Similarly, insulation plays a vital role in maintaining the quality of steel pipes, especially in applications where temperature variations are significant. Insulation helps minimize heat loss or gain, which can affect the structural integrity of the pipes. By preventing thermal stresses, insulation reduces the likelihood of cracking, deformation, and premature failure.
Overall, the implementation of anti-corrosion and insulation measures significantly enhances the quality and durability of steel pipes, ensuring their longevity and reliable performance in various applications.
THE ROLE OF ANTI-CORROSION AND INSULATED STEEL PIPES IN INFRASTRUCTURE DEVELOPMENT
Anti-corrosion and insulated steel pipes play a crucial role in infrastructure development. They are widely used in various sectors such as oil and gas, water distribution, sewage systems, and construction.
One of the main benefits of anti-corrosion coatings on steel pipes is the prevention of corrosion. In infrastructure projects, steel pipes are exposed to harsh environmental conditions, including moisture, chemicals, and saltwater. Without proper protection, corrosion can weaken the pipes over time, leading to leaks, structural failures, and costly repairs. By providing a protective barrier, anti-corrosion coatings extend the lifespan of steel pipes, ensuring their reliability and reducing maintenance requirements.
Insulated steel pipes are essential in applications where temperature control is necessary. These pipes are commonly used in industries such as heating, ventilation, and air conditioning (HVAC) systems, where maintaining consistent temperatures is crucial. Insulation reduces heat loss or gain, ensuring efficient energy transfer and minimizing the risk of thermal stresses on the pipes. This, in turn, enhances the overall performance and durability of the infrastructure system.
In summary, the use of anti-corrosion and insulated steel pipes in infrastructure development is vital for ensuring the longevity, reliability, and performance of various systems. These measures contribute to the overall sustainability and efficiency of infrastructure projects, reducing maintenance needs and operating costs in the long term.
HOW ANTI-CORROSION AND INSULATED STEEL PIPE PRODUCTION LINES WORK
Anti-corrosion and insulated steel pipe machine starts with the raw materials. High-quality steel is selected, which is typically low carbon or alloyed steel with excellent corrosion resistance properties.
The first step in production is surface preparation. The steel pipes are thoroughly cleaned to remove any dirt, rust, or mill scale. This is usually done through methods such as shot blasting or pickling.
Anti-corrosion coatings are then applied to the cleaned pipes. There are various coating options available, such as epoxy, polyethylene, or polypropylene. These coatings are typically applied through processes like extrusion, wrapping, or spraying.
Insulation is added to the coated pipes to provide thermal protection. Common insulation materials include foams such as polyurethane or polystyrene, as well as mineral wool or fiberglass insulation. The insulation is usually applied by wrapping or spraying methods.
After the anti-corrosion and insulation processes, the pipes may undergo additional curing or drying stages to ensure the coatings and insulation are properly bonded and set.
Finally, the finished pipes are subject to quality control checks, which may include testing for coating thickness, adhesion, insulation efficiency, and overall product durability.
The completed anti-corrosion and insulated steel pipes are then ready for distribution and use in various infrastructure projects, providing long-lasting, corrosion-resistant, and thermally efficient solutions.
Increase Efficiency and Quality with Top-Notch Pipe Coating Equipment. Discover the Game-Changing Pipe Coating Spray Equipment Every Profess
The 3LPE Anti-corrosion Steel Pipe Production Line is a specialized system used for manufacturing steel pipes with a triple-layer coating designed to resist corrosion. This production line is specifically designed to provide efficient and accurate production of 3PE anti-corrosion steel pipes, commonly used in oil and gas pipelines, water pipelines, and other industrial applications. The 3LPE coating production process includes surface preparation, epoxy powder coating, adhesive application, and final polyethylene coating, ensuring excellent corrosion resistance and extending the lifespan of the pipes. The 3PE Anti-corrosion internal pipe coating equipment for sale is a reliable and economical solution for producing high-quality anti-corrosion pipes.
FEARURES OF 3PE ANTI-CORROSION STEEL PIPE PRODUCTION LINE
1. The company's equipment performance standards are strictly followed Coating standard: API RP 5L2, GB/T 23257, GOST R 51164, GOST R 52568, DIN30670, DIN30678, CSA Z245.20, CSA Z245.21, ADNOC 3099370017-1.
2. The equipment produced by the company has the characteristics of stable performance, high production efficiency, simple operation and high degree of automation.
COMPONENT OF 3PE ANTI-CORROSION STEEL PIPE PRODUCTION LINE
Shot blasting upper pipe stand:
H-shaped steel beam and vertical leg, the beam is covered with flat iron, reducing friction, the welding process between the vertical leg and the beam, and the use of double beam design, greatly improving the stability and durability of the equipment.
The sliding plate structure is adopted, the vertical plate, slide seat and ball cup are welded by steel plate, the fixed base is made of rectangular steel pipe, the solid wheel support is made of national standard channel steel, the transmission wheel is made of φ457×203 wear-resistant solid core rubber tire, the wheel core is made of cast steel, the axle is made of 45 steel machined galvanized, the transmission wheel is driven by a reducer and equipped with variable frequency motor. The screw Angle is adjusted by ratchet wrench and joint bearing, and the lane is changed by electric screw
Steel pipe external shot blasting machine:
It adopts the dropdown structure and can also be designed and customized according to specific requirements.
Cleaning room of external shot blasting machine:
The chamber body adopts steel plate welding process to make it more firm and stable. The chamber body is lined with high-wear-resistant Mn13 steel plate, and the inlet and outlet of the steel pipe are equipped with pipe diameter adjustment flanges, which are made of rolled Mn13 high steel plate. The inlet and outlet of the steel pipe body is equipped with sealed soft polyurethane plate.
Steel sand circulation device:
Bucket elevator equipped with reducer for steel shot circulation. And set up the top bin for pellet sand separation, throwing head feed. Pneumatic ball valve is installed to improve automation.
Shot blast machine:
Adopt imported technology shot blasting head equipped with high power motor drive.
External shot blasting dust collector:
Cyclone separator plus bag dust collector secondary dust treatment device. The filter surface of the bag filter can reach 400 square meters, and the dust emission concentration is less than 40mg/m3. The equipment of the company adopts high power and high pressure centrifugal fan as the pumping power.
Shot blasting electrical control cabinet:
One XGL equipment control electrical cabinet is selected. Low-voltage electrical appliances and frequency converters are used in order to make their stability higher using high-end brands.
Internal shot blasting machine:
The main part of the inner shot blasting machine consists of an inner wall shot blasting device and a large rod part, a hydraulic drive system, a shot slag separator, a bucket elevator, a shot controller, a belt shot supply device, a shot recovery belt, a shot blasting mobile car, etc. Shot blast is 32 inches. The shot blasting device adopts high-performance wear-resistant parts.
Steel sand circulation device:
One sand belt is used for transverse and longitudinal conveyance, and two sand conveyance channels are adopted.
Before/after inner shot blasting:
The front bin is a movable structure, and the rear bin is fixed. The front bin is a casing head bin body on the same side as the shot blasting car; The rear bin is a bin body connected with a large suction dust collector. The silo body is made of steel plate and rectangular tube welded shell, and the main shot blasting area is sealed by rolled Mn13 rolled high manganese steel (high chromium molybdenum) lining plate and polyurethane plate. The movement of the front warehouse is driven by KA series shaft hung reducer, and the moving speed of the front warehouse is adjusted by domestic frequency conversion governor. The specific option parameters are designed and produced by customer requirements. The trolley track is 22# light rail.
Internal shot blasting dust collector:
The inner shot blasting dust collector adopts cloth bag as filter material, and the dust collector bin body is welded by steel plate and channel steel. The pellet dust collector consists of an inertial settling device and a pulsed backblown bag dust collector. Three high-pressure centrifugal fans are used to pump air, and the thickness of connected air pipes is made according to customer requirements under the premise of ensuring performance and stability. Pulse cleaning can be performed offline between each bin.
Internal shot blasting tube trolley:
Equipped with two independent tube trolley, respectively with walking and rotating tube functions. High precision T-screw is used to adjust wheel spacing. Each lifting rotary roller is equipped with four solid core compression tires and two Ka reducer. The rotating roller frame is welded with section steel material.
Electronic control system:
The control system includes: frequency converter, soft starter, low-voltage electrical components and detection components. Among them, the inverter adopts domestic famous brand products, other electrical components adopt Chint brand, and the soft starter adopts domestic famous brand products. The cable collecting pipe attached to the car is installed and protected by the tow chain.
Car dust collector and spray rod:
Vehicle dust removal It is used for the end of the spray rod air removal. The car dust collector adopts 18-core filter dust collector, pulse back blowing compressed air dust, equipped with frequency conversion speed regulating high pressure centrifugal fan, the spray rod through the intermediate frequency coil part are made of S304 stainless steel material. The spray rod is equipped with an air extraction channel, connected with the dust collector with a hose, and the tail of the spray rod is equipped with a weight box to ensure that the spray rod is in a cantilever state. The spray rod is mounted on the spray car with adjustable height.
Tube tail follow dust removal device:
The dust extraction trolley and air hood are installed on the top of the steel pipe with an integral overhead support. The trolley is driven by frequency conversion and can move forward and back with the air hood. The dust collector adopts 32 core filter dust collector, pulse back blowing compressed air dust, equipped with high power frequency conversion fan, used for pipe tail dust collection. The car is made of steel plate and section steel, and is driven by motor reducer. Variable frequency speed control is available. The duct hood is made of aluminum alloy plate, and can also be customized according to customer requirements.
3PE coated screw drive line:
Adopt the skateboard structure, the vertical plate and the ball cup are welded by steel plate, the fixed base is made of rectangular steel pipe, and the solid wheel bracket is made of national standard channel steel. The transmission wheel is made of pressed wear-resistant solid core rubber tire, the wheel core is made of cast steel, and the axle is made of 45 steel machined and galvanized. The installation method is shaft hanging and torque arm. The number of reducer, bearing type and number shall be determined by the final design as required by the customer. The spiral Angle is adjusted by ratchet wrench and joint bearing, and the distance between two solid core wheels is adjusted by pulling slide seat with screw rod. The solid wheel of the intermediate frequency transmission wheel group is made of high temperature resistant silicone wheel. Considering the serious corrosion of the water cooling section, the hinge shaft of the water cooling section transmission wheel group, the adjusting screw and all the solid parts and connecting parts are made of stainless steel material. Water-cooled housing bearing seat installed waterproof cover.
Unlock Ultimate Protection Against Rust with 3PE Coating! Discover the High-Performing 3PE Anti-corrosion Steel Pipe Production Line for Unm
Steel pipe machine is a manufacturing system that is used to produce different types of steel pipes, such as spiral welded pipes, longitudinal welded pipes, seamless pipes, and galvanized pipes. The spiral pipe machine for sale used in the steel pipe production process are designed to form, weld, and shape the steel pipes according to the required specifications and standards. The production of steel pipes is vital for various industries such as oil and gas, water supply, construction, and transportation. Overall, steel pipe production lines are essential for meeting the demand for high-quality steel pipes in various industries.
TIANXIANGHAO STEEL PIPE MACHINE FOR SALE
Spiral Welded Pipe Production Line
Large Diameter Spiral Welded Pipe Production Line
Small Diameter Spiral Welded Pipe Production Line
Heavy Duty Spiral Welded Pipe Production Line
Thin Wall Spiral Welded Pipe Production Line
Stainless Steel Spiral Welded Pipe Production Line
Steel Pipe Hydrostatic Pressure Testing Machine
Hydrostatic Pressure Testing Machine for Large Diameter Pipe
Hydrostatic Pressure Testing Machine for Small Diameter Pipe
Hydrostatic Pressure Testing Machine for Ultra High Pressure Steel Pipe
Steel Pipe Chamfering Machine
Chamfering Machine for Large Diameter Steel Pipe End
Chamfering Machine for Small Diameter Steel Pipe End
Double Station Chamfering Machine for Steel Pipe
Automatic Steel Pipe Chamfering Machine
High Frenquency Welded Steel Pipe Production Line
High Frenquency Welded Pipe Production Line for Small Diameter Pipe
Steel Pipe Delivery Machine
Steel Pipe Conveyor
Steel Pipe Rotating Roller Table
Steel Pipe Puller
Steel Pipe Dropper
Steel Pipe Storage Rack
Anti-corrosion and Insulated Steel Pipe Production Line
3PE Anti-corrosion Steel Pipe Production Line
Plastic Coated Steel Pipe Anti-Corrosion Production Line
Polyethylene (PE) Insulated Steel Pipe Production Line
Steel Pipe Testing & Expanding Machine
Steel Pipe End Expanding Machine
Industrial X Ray Equipment for Steel Pipe Inspection
Ultrasonic Steel Pipe Testing Equipment
Advantages Of Using Steel Pipe Machines
Increased precision: Steel pipe machines can produce pipes with high precision and accuracy. The accuracy of the dimensions and thicknesses of the pipes ensures uniformity and consistency, making it easier to install and maintain the pipes.
Efficiency: Steel pipe machines can produce large quantities of pipes in a short amount of time, increasing overall production efficiency. Automated processes help to reduce labor costs and increase output.
Customization: Steel pipe machines can manufacture pipes of various sizes, shapes, and thicknesses, offering flexibility in terms of customization.
Quality: Steel pipe machines ensure that the pipes manufactured are of consistent quality, with no defects or variations. This ensures that the pipes are safe and durable, reducing the need for repairs or replacements.
Sustainability: Steel pipe machines use efficient, environmentally friendly processes, minimizing waste and improving sustainability. Steel pipes are also highly recyclable, reducing the environmental impact of manufacturing and disposal.
ADVANCEMENTS AND INNOVATIONS IN STEEL PIPE MACHINE TECHNOLOGY
Advancements and innovations in steel pipe machine technology have led to significant improvements in the manufacturing process, resulting in better quality and efficiency. Here are some of the recent advancements and innovations in steel pipe machine technology:
1. CNC technology - With the help of computer numerical control (CNC) technology, pipe production line can be programmed to produce highly precise and complex pipe shapes. This technology reduces the need for manual labor and increases production efficiency.
2. Laser-cutting systems - Laser cutting systems are used to cut and shape pipes with high accuracy and precision. They help to reduce material waste and increase production efficiency.
3. Automation - Automation has become a common feature in steel pipe machines, improving production efficiency and reducing labor costs. Automated robotic systems can complete tasks such as loading and unloading raw materials or finished products.
4. Advanced welding technology - Advanced welding technology of spiral welded pipe production line has been developed to improve the strength and durability of steel pipes. These technologies include plasma welding, TIG/MIG welding, and high-frequency welding.
5. Non-destructive testing - Non-destructive testing technology is used to ensure the quality and consistency of manufactured pipes. These techniques, such as ultrasonic testing or magnetic particle inspection of our ultrasonic pipe inspection equipment, can detect defects and inconsistencies in the production process.
6. Additive manufacturing - 3D printing has been recently explored as a potential alternative method for manufacturing steel pipes. While still in its early stages, this technology has the potential to revolutionize the industry by producing complex pipes in a more efficient and automated way.
Overall, these advancements have revolutionized the steel pipe industry, improving productivity, efficiency, and quality. The industry is likely to continue to invest in these technologies, leading to more innovative manufacturing processes in the future.
THE IMPORTANCE OF QUALITY CONTROL IN STEEL PIPE MANUFACTURING
Quality control is an essential aspect of steel pipe manufacturing. It ensures that the final product meets the required standards and specifications. Quality control helps in maintaining consistency in the manufacturing process, reducing manufacturing costs, and enhancing customer satisfaction. Below are some reasons why quality control is critical in steel pipe manufacturing.
1. Compliance with Standards: Steel pipes are used in various industries, and the required standards may differ from one industry to another. Quality control ensures that the pipes meet the specified standards, preventing issues such as pipe failures, equipment damage, and product recalls.
2. Consistency in Manufacturing: Quality control establishes a consistent manufacturing process, resulting in products of uniform quality. This consistency helps to prevent defects, reduce scrap rates, and increase efficiency.
3. Cost Savings: By preventing defects, quality control can reduce costs associated with production, inspection, and rework. It also helps to minimize the risk of product recalls, thus avoiding significant financial losses.
4. Customer Satisfaction: Quality control ensures that the final product meets customer specifications and expectations. By providing high-quality products, customers are more likely to be satisfied and continue to do business with the manufacturer.
5. Safety: Defective steel pipes can cause significant safety hazards in various industries. Quality control helps to prevent such hazards by ensuring the pipes meet safety standards and are free from defects. In conclusion, quality control is critical in steel pipe manufacturing. It ensures compliance with required standards, establishes consistency in manufacturing, reduces costs, enhances customer satisfaction, and improves safety.
Revolutionize your steel pipe production with our cutting-edge machine. Achieve top-notch quality and improved efficiency for your business.
