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@foodengineering-blog1
Whoopie pies ....How it’s Made... Wooow
some aspects of food quality.
Foods may become damaging factors to the human body, both by inadequate intake (over- and sub-nutrition), and by the accidental presence of biological agents (bacteria, viruses, parasites), and the toxic chemical substances, which may be normal compounds of a given product (alkaloids, antivitamins, goitrogen substances), or may come from food altering (toxic amines, peroxide fat compounds), may be produced by certain contaminant microorganisms (mycotoxins), may pollute the food product (toxic metals, pesticides), or may be added willingly (adjuvants) in higher concentrations than allowed by sanitary legislation. Changes in of a food's quality, as long as the food may become improper for consumption, therefore damaging to the consumer's health, is called alteration. Altering processes are different, according to the chemical composition of the food product and to the factors that act upon it. National and international organisms for the safeguard of population's health are permanently monitoring food quality and give normatives and rules that will be imposed to the products offered for human consumption
What is FMCG
The Fast Moving Consumer Goods industry covers the household items that you buy when shopping in the supermarket or a pharmacy. ‘Fast moving’ implies that the items are quick to leave the shelves and also tend to be high in volume but low in cost items. The products are ones that are essential items we use day in and day out. This multi-million dollar sector holds some of the most famous brand names that we come across every single day.
These FMCG companies are identified by their ability to give the consumer the products that are highly demanded, while also developing a relationship with them that involves trust and loyalty. Household products such as those used in cleaning and laundry, over the counter medicines, food items and personal care goods make up the majority of the FMCG industry. However products such as plastic goods, stationery, pharmaceuticals and consumer electronics are also placed in fast moving consumer goods.
At the moment, the Fast Moving Consumer Goods Industry has a value of over $570.1 billion. This year is said to have been one of the best for the industry. The government has invested over £11 million worth of funding into food technology. This has ensured that the UK becomes a secure leader in the food technology market throughout the world. This new funding helps guarantee that new technologies and processes are developed in order to heighten the efficiency and also reduce waste.
Why Work in FMCG?
The FMCG industry helps create in demand consumer products at a low cost that are readily available. This means that the types of products in this industry are surrounding consumers every single day. Everyone is a consumer, so it gives you something to identify with.
The companies involved in the FMCG industry are some of the biggest brand names known around the world. These include Procter & Gamble, Unilever, Nestle, Kraft and Johnson & Johnson. Working with these companies on brands such as Kit-Kat, Neutrogena, Ariel and much more can be a great opportunity.
Innovation is a consistent process in the FMCG industry. They continually need to come up with new packaging ideas, marketing, advertising and communications aimed at the consumers. This makes it the perfect industry for someone looking to work in a fast paced and innovative work environment.
There are also a number of good employment prospects in this industry. Even during the recession, the FMCG industry still carried on profiting well. As retail is the largest private sector employer in the UK, there are a huge number of graduate retail jobs available. Since 2012 there has been an increase of 11.5% of graduate retail jobs made accessible.
The FMCG industry is dynamic and diverse, which makes it welcoming for graduates from any degree background. It doesn’t matter what degree you studied, as there are so many different opportunities available in the industry.
Types of Job Roles in FMCG
There are a number of different job roles obtainable in the FMCG industry as it is so dynamic. These are a few examples of potential jobs working in fast moving consumer goods.
Health and Safety Manager
This role involves maintaining current processes to a high level to meet the standards required from the business. It requires the individual to bring new ideas to help reinvigorate the current training processes. Reporting to a general manager, the individual will coordinate the Heath and Safety systems so that they effectively comply with the legislation and business requirements.
Sales Manager
Sales managers are required to grow the existing business and develop a wider customer base. This could be just in the UK or involve Europe as well. It is about balancing the controlled and profitable growth, service and delivery and management.
Stock Control Manager
As a Stock Control Manager, you will be responsible for distributing the correct levels of stock internally. Individuals will also have to keep an updated stock control process to ensure optimal product levels across the whole network. Setting and monitoring the stock levels is essential in order to meet the targets set. It is important that the internal processes affecting stock distribution are followed through.
Procurement Analyst
Procurement Analyst’s must have a deep understanding of the business and suppliers in order to give an in-depth analysis of the businesses spend across a number of different areas. They are required to analyse and interpret technical data to report to the Operational Procurement, Procurement Development and Category Teams. This is so that they are able to drive quality control, maximize their efficiency and also give an insight into how the business is performing.
Head of Sourcing
This job role requires individuals that help to deliver the companies strategic plan at the lowest cost possible, while still maintaining the agreed quality and standard. The main goal is to maintain sourcing benefit in the supply-chain to keep a competitive advantage for the business. Pro-active sourcing can help drive supply and management.
Top Five FMCG Companies
image source
H.J.Heinz In 2013 Heinz had the highest penetration of all FMCG brands at 90.6%. They were one of the most frequently purchased brands, averaging at around 16 purchases.
Coca- Cola Responsible for brands such as Diet Coke, Fanta, Sprite and Coca-Cola. These are some of the most well known brands in the world with consumers drinking around 1.8million servings every day.
Johnson & Johnson This company has over 250 subsidiary brands with operations in over 57 countries around the world. Their products are sold in over 175 countries and accounted for worldwide sales of $65 billion in 2011.
Unilever This company provides food, beverages, personal care products and cleaning products. It is said to be the world’s third largest consumer goods company based on its revenue in 2012.
Nestlé This is the largest food company in the world measured by its revenue. Over 29 of its brands have annual sales of over $1.1 billion. These include Smarties, Nesquik, Vittel and many more. Nestlé has over 447 factories and is operating in over 194 countries.
If you are interested in a FMCG career, do check out our range of Telegraph FMCG Jobs. To find out more about the sector take a read through our previous Telegraph Jobs FMCG Sector article!
from: telegraph.co.uk
water activity
It is now generally accepted that aw is more closely related to the physical, chemical, and biological properties of foods and other natural products than is total moisture content. Specific changes in color, aroma, flavor, texture, stability, and acceptability of raw and processed food products have been associated with relatively narrow aw ranges.”
What is water activity ?
In 1953, William James Scott showed that microbial growth in food is governed not by water content, as most people thought, but by water activity. Four years later, he established the concept of a minimum water activity for microbial growth. Water activity is now routinely used by food manufacturers to determine whether or not a product is susceptible to microbial proliferation. Water is recognized as being very important, if not critical, to the stability of most products. Controlling the water within a product, by some method of drying or by chemically/structurally binding (salting or sugaring) has long been used by man for preservation. This not only controls microbial spoilage, but also chemical and physical stability.
Experimental state:
Let’s use a thought experiment to better understand water activity. Take a glass of water, and a dry sponge. Dip the corner of the sponge into the glass of water. The water will, of course, move from the glass into the sponge.
What is the difference between the water in the glass and the water in the sponge?
The answer is that the water in the glass is free, while that in the sponge is, to some extent, bound. It has a lower energy state than the water in the glass. We know that, because to retrieve the water from the sponge we need to do work on it (squeeze the sponge). That reduction in the water’s energy reduces its vapor pressure, increases its boiling point, and reduces its freezing point. In other words, the water in the sponge is different from the water in the glass in measurable ways
Let’s consider the reduction in vapor pressure.
We can calculate the change in energy that accompanies a change in pressure using the first law of thermodynamics. If we let the symbol U represent the energy in a system, and calculate the change in U that occurs when we change the volume, at constant pressure (we assume no heat is added or removed) we can write:
dU= - pdv
dU represents a small change in energy, and dV represents a small change in volume. The relationship between pressure and volume, called the ideal gas law, is
PV= nRT
where n is the number of moles of gas, R is a constant, known as the gas constant (8.31 J/mol K) and T is the temperature of the gas in kelvins. We can differentiate the ideal gas law to get dV:
dv= -nRTdp/p2
Combining this with the first law we get:
dU= -nRTdp/p
Now, the energy required to go from the vapor pressure of the pure water in the glass, which we call the saturation vapor pressure or p0, to the vapor pressure of the water in the sponge is
U= nRT ln(p/p0)
The ratio p /p0 is called the water activity, aw,
when we are talking about the water in the sponge, or water in foods or other solids or liquids. We call it the relative humidity when we apply it to water in the air, and sometimes multiply it by 100 to express it as a percent.The ratio U/n is the energy per mole of water and is called the water potential, with the symbol y. Water potential has units of Joules/mole. With this substitution we finally arrive at the equation relating the energy of the water in the sponge and its water activity:
Y= RT ln aw
The equation tells us that we can express the energy state of the water in a product either as a water potential or as a water activity. Some fields of science use water potential and others use water activity (some also use freezing point depression or osmolality, but these are all equivalent concepts). There are advantages and disadvantages to each, but the important thing to understand is that both are measures of the energy state of the water and have a strong theoretical basis. We focus on water activity here because that is the measure most widely used in food science and engineering.
What determines water activity?
Now consider what factors influence water activity. We can lower the water energy by adsorbing the water in the sponge. Water adsorbed onto any surface lowers its energy state. The water is bound by hydrogen bonds, capillary forces and van der Waals - London forces, so it has less energy than free water. We call these effects matrix effects. The water energy can be decreased in another way as well. We can dilute the water with solutes. Since work is required to restore the water to its pure, free state, this also reduces the water activity and water potential. We call these effects osmotic effects. We sum the reduction in energy from matric and osmotic effects to get the total change in energy.
Water Content Alone is Not a Reliable Predictor:
Traditionally, discussions about water in products or ingredients focus on moisture or water content, which is a quantitative or volumetric analysis that determines the total amount of water present. Water content of a product is a familiar concept to most people. One measures the water content by loss on drying, infrared, NMR or Karl Fisher titration. Moisture content determination is essential in meeting product nutritional labeling regulations, specifying recipes and monitoring processes. However, water content alone is not a reliable predictor of microbial responses and chemical reactions in materials.
Chemically Bound Water is Unavailable to Microbes
The limitations of water content measurement as an indicator of safety and quality are attributed to differences in the intensity which water associates with other components in the product. The water content of a safe product varies from product to product and from formulation to formulation. One safe, stable product might contain 15% water while another containing just 8% water is susceptible to microbial growth. Although the wetter product contains proportionally more water, its water is chemically bound by other components, making it unavailable to microbes. Using only water content values, it’s impossible to know how “available” the water in the product is to support microbial growth or influence product quality.
Water Activity is Most Relevant for Quality and Safety Issues
Another more important type of water analysis is water activity (aw). Water activity describes the energy status or escaping tendency of the water in a sample. It indicates how tightly water is “bound,” structurally or chemically, in products. Both the water content and the water activity of a sample must be specified to fully describe its water status. However, water activity is the property most relevant for quality and safety issues. Water activity is closely related to the partial specific Gibbs free energy of the system. Thus, water activity is a thermodynamic concept and has requirements for measurements. These requirements are that the system be in equilibrium, the temperature defined, and a standard state specified. Pure water is taken as the reference or standard state from which the energy status of water in food systems is measured. The Gibbs free energy of free water is zero; thus, the water activity is 1.0.
Water Activity and Growth of Microorganisms in Food:
(Range of aw- Microorganisms Generally Inhibited by Lowest aw in This Range- Foods Generally within This Range).
1.00–0.95
- Pseudomonas, Escherichia, Proteus, Shigella, Klebsiella, Bacillus, Clostridium perfringens, some yeasts.
- Highly perishable (fresh) foods and canned fruits, vegetables, meat, fish, milk, and beverages.
0.95–0.91
- Salmonella, Vibrio parahaemolyticus, C. botulinum, Serratia, Lactobacillus,Pediococcus, some molds, yeasts (Rhodotorula, Pichia).
- Some cheeses (Cheddar, Swiss, Muenster, Provolone), cured meat (ham), bread, tortillas.
0.91–0.87
- Many yeasts (Candida, Torulopsis, Hansenula), Micrococcus.
- Fermented sausage (salami), sponge cakes, dry cheeses, margarine.
0.87–0.80
- Most molds (mycotoxigenic penicillia),Staphyloccocus aureus, most Saccharomyces (bailii) spp., Debaryomyces.
- Most fruit juice concentrates, sweetened condensed milk,syrups, jams, jellies,soft pet food.
0.80–0.75
- Most halophilic bacteria,mycotoxigenic aspergilli.
- Marmalade, marzipan, glacé fruits, beef jerky.
0.75–0.65
- Xerophilic molds (Aspergillus chevalieri, A. candidus, Wallemia sebi), Saccharomyces bisporus.
- Molasses, raw cane sugar, some dried fruits, nuts, snack bars, snack cakes.
0.65–0.60
- Osmophilic yeasts (Saccharomyces rouxii), few molds (Aspergillus echinulatus, Monascus bisporus).
- Dried fruits containing 15-20% moisture; some toffees and caramels; honey, candies.
0.60–0.50
- No microbial proliferation.
Dry pasta, spices, rice, confections, wheat.
0.50–0.40
- No microbial proliferation.
- Whole egg powder, chewing gum, flour, dry beans.
0.40–0.30
- No microbial proliferation.
- Cookies, crackers, bread crusts, breakfast cereals, dry pet food, peanut butter.
0.30–0.20
- No microbial proliferation.
- Whole milk powder, dried vegetables, freeze dried corn.
Conclusion:
Water activity is a thermodynamic measure of the energy of water in a product. It is directly related to the microbial susceptibility of food products. It is also well-correlated with degradative chemical and physical reactions that end shelf life in foods. It can be used to predict and maximize shelf life, to make packaging decisions, to avoid glass transition, and in many other facets of formulation. Because it is measured on a scale with a known standard, it is particularly well suited to being a safety and quality specification. It is cited in several FDA regulations and guidelines, and is the only measurement that can be used as a HACCP critical control point.
what is the food engineering?
Food engineering is a multidisciplinary field of applied physical sciences which combines science, microbiology, and engineering education for food and related industries. Food engineering includes, but is not limited to, the application of agricultural engineering, mechanical engineering and chemical engineering principles to food materials. Food engineers provide the technological knowledge transfer essential to the cost-effective production and commercialization of food products and services. Physics, chemistry, and mathematics are fundamental to understanding and engineering products and operations in the food industry.
Food engineering encompasses a wide range of activities. Food engineers are employed in food processing, food machinery, packaging, ingredient manufacturing, instrumentation, and control. Firms that design and build food processing plants, consulting firms, government agencies, pharmaceutical companies, and health-care firms also employ food engineers. Specific food engineering activities include:
research and development of new foods, biological and pharmaceutical products;
development and operation of manufacturing, packaging and distributing systems for drug/food products;
design and installation of food/biological/pharmaceutical production processes;
design and operation of environmentally responsible waste treatment systems;
marketing and technical support for manufacturing plants
quoted from Wikipedia......
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