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Innovative Solutions in Plastics

Innovation Centre-iPAC

Moving ahead with innovative solutions

Innovation is Shriram Axiall's mantra — an organisation where R&D forms integral ingredient in building its future.

Innovative Polymer Application Centre (iPAC) is state-of-the-art application and product development facility that caters to the evolving needs of customers and markets through knowledge based creative approach. iPAC is incessantly engaged in developing versatile range of products and related testing requirements specified in various international standards. iPAC's activity is anchored around customer centricity and it acts as a single point solution provider in product and application innovations.

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Bis Approved Pipes & Fittings Materials

Pipes/Fittings

‘Pro Therm’: World class CPVC made right here in India – for the first time ever

At its state-of-the-art plant in Kota, Shriram Axiall produces India’s first advanced line of ProTherm CPVC. ProTherm is a key ingredient in potable pipes, chemical transfer pipes and sprinkler systems – applications that require exceptional heat deflection properties and stability.

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Understand How Shriram Axiall Is Paving The Way For Engineered Plastic With Innovative Pvc Injection

Plastic is everywhere. From our lunch boxes to aeroplane to robots, plastic has been emerged out as a wonderful material in the lives of people who can now choose to make anything they wish for. Over the years, there have been numerous changes taken place in the field of plastics manufacturing that enabled the manufacturers to derive low-cost products with improved durability. Despite so many advancements, scientists are still trying to come with better plastics that possess better mechanical and/or thermal properties without increasing the manufacturing cost.

In plastics manufacturing, cost always remains a major part as every manufacturer strives to ride low on cost. Therefore, all their efforts direct on bringing down the cost while increasing the quality and durability.

Since its inception, Shriram Axiall has been known for offering innovative plastic products to various industrial sectors such as Food & Medical, Automotive, Footwear, and Cable Compounds etc. Besides catering to the domestic market, the company also exports vinyl compounds and color concentrates to different geographies of the world.

With an objective to infuse innovation in each and every job they do, Shriram Axiall strives to exhibit its ability to consistently provide products that meet customer and applicable regulatory requirements. The company has a PVC compound plant at Kota with an installed production capacity of 35,000 MT PA for customised Vinyl compounds consisting of various compounding techniques such as ss, Banbury, continuous mixers, twin-screw extruders and high speed and slow speed ribbon blenders.

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Pvc Compounds Offer Much Needed Spine To The Footwear Industry

Irrespective of the field, professionals work in, there is a common thing that you all wear and it is available in varieties of color, size and design to suit consumer’s preferences. This common element is nothing but shoes, which you all want as per your choice of design, color, look and impression. The industry that manufactures shoes is a sum total of organized as well, unorganized players and both collectively produce products for mass consumption.

For niche customers, there is a paradigm shift in designs and varieties as high income group consumers want products of their choice and comfortability only. To suit their demands, there is constant innovation and evolution in the materials that are used to produce them. Raw materials that support maximum design in vibrant colors with the maximum possibility of cost effectiveness are gradually handpicked by the industry for the mass production.

Polyvinyl Chloride, commonly abbreviated as PVC, which is the third-most widely produced synthetic plastic polymer is supposed to be highly effective and beneficial, because of its multiple features, for the footwear industry. The top features that enable this material to be used for multiple purpose

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The Current Scenario Of Pvc Industry In India

Sometimes known as industrial plastic, PVC stands for poly vinyl chloride and an important material in the manufacturing of various products across different sectors. There is no doubt that plastics is one of the crucial manufacturing elements in today’s versatile global economy and plays a vital role in driving any country’s economy. In fact, it has been one of the largest and fastest-growing industry sectors of the economy. In today’s times, plastics emerged out as one of the most universally-used and widely used materials all across the world.

With the increasing use of plastics in automobiles, consumer packaging and the result of increased infrastructure spending in India, the plastics industry is set to continue double-digit growth beyond FY 2016.

The demand for plastics is also supposed to almost double to about 20 MMT by 2021 from the existing level of about 10 MMT. It has been found that packaging will be the biggest sector of plastics consumption at 10 MMT by 2021 moving ahead from 6 MMT in 2013. Increasing income levels and growing middle class will move up the demand for plastics in different end use segments such as automobiles, white goods, healthcare etc.

Did you know PVC industry in India is more than 5 decades old with its first manufacturing plant established in 1961? With the launch of various PVC products in 1970s, PVC consumption in country began doubling almost every five years. During 1985 - 1995, adoption of Green Revolution by the country lead to the surged usage of PVC pipes in the agriculture sector due to their exemplary performance. The consumption of PVC increased to 2 MMT by 2012 due to great infrastructure development in the country between 2004 and 2012 and because of contribution of PVC to end use applications including pipes, conduits, wires and cables, doors, partitions and windows.

It is relatively easy to find a PVC compounds manufacturer in India today which was very rare earlier. As it is an element which is used almost in every sector today including agriculture, automobiles, building & construction, electrical and electronics, food and pharmaceuticals, sports & leisure and more. Pipes & fittings industry comprises of 70% share of PVC consumption in the country followed by calendared products at 9%, wire & cables at 6%, and films at 5%. The recent announcements by the Government of India aim to take this industry to new success heights.

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Pvc Compounds: An Inevitable Part Of Daily Life

Who doesn’t dream to have a comfortable, cool, secure and easy life? People always seek products that have all these elements. But to get that, products must be made from a versatile material so that multiple benefits can be offered to society and common standard of living can be further improved.

From getting up early morning to watching a late night TV program, your everyday routine almost remains constant until something extraordinary happens on a particular day. In this daily routine, even without noticing anything, people repeatedly use products made from a particular material and that material has indeed revolutionized the modern day lifestyle.

If you just correlate the most common elements of all these products, which you use every day, you can easily conclude that your world is woven around PVC products. Varieties of things like bags, bottles, toys, television sets, remote controls, are used in the daily lives. So, from fashion to flooring, art and sports equipment, had there been no PVC, these segments of industry would not have existed today and your lives would have looked totally different now.

Health and automobile industries are the biggest beneficiaries of PVC products. More than fifty per cent of the products used in these sectors are made of PVC. Modern day hospitals could become high-tech and stink free only because of the use of PVC compounds. Currently all the pathology labs and healthcare centers are running successfully because they are assisted with varieties of products that are quite useful and cost effective as well and anyone can guess that these products are made of PVC compounds.

Look at the automobile sector. The designing, color, look and feel, everything has gone through a sea change and that has happened only because of the multiple benefits of PVC compounds, its derivatives and the products made of that. Handle, gear, seats, and the other multiple small and medium parts used in the current days’ cars, PVC products have truly led this industry into a new level and this has really impressed the consumers.

Packaging and leisure items are other two segments where the footprint of PVC compounds are spread in multiple colors, sizes and regions. Inflated beach toys, paddling pools, balls and bouncy castles: these are some of the leisure items produced in large quantities.

As far packaging industry is concerned, the entire online retail industry is based on that. Without the use of PVC compounds in the packaging industry, the much needed varieties of packaging sheets wouldn’t have been possible today. Especially the ready-to-eat products are packaged in multiple designs to attract consumers and to make their shelf life longer.

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Offering Quick, Safe Wider Connectivity

Have you ever analyzed how you have got connected to so many things at the same time for diverse range of objectives? From round-the-clock use of mobile phones to shopping in a big sprawling mall, there is a common element that is simply connecting all of us to a safer, quicker, faster and broader world.

Diverse range of industries like Electric, Housing, Telecom, Automobile etc almost all have been simply revolutionized because of the evolution and development of this common element that is called PVC. PVC compounds have in turn helped in the production of multi-purpose wires and cables, which are being used quite extensively to put things on auto mode and simplifying human lives.

Without the manufacturing of diverse range of PVC compounds, the current wires and cable industry wouldn’t have looked the way it is appearing now. Because of that, a wide and comprehensive web of wires and cables appears woven around our personal, social and professional lives. Several buttons, switches are being pushed and pressed for multi purposes about which thinking in the past was not possible.

Say thanks to modern wires and cable industry for connecting you to a safer world. Several companies engaged in this sector, have excelled in producing products of international class, by consistently meeting the global standards. The ultra-safe, top quality cables are considered as the preferred choice of many large institutional buyers.

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The Most Sought After Plastic Master Batch Manufacturer

There is no doubt that colour is one of the major elements of any polymer product as it not only provides it the functional characteristics but a colourful identity too. Plastic has become a crucial material in today’s world when it is being used across a number of applications worldwide. Those several objects that were once made using iron or wood are now prepared using plastic. But when it comes to plastic manufacturing, master batch is the most important agent. What is a mater batch?

Master batch is typically an agent in a solid or liquid form that is added to plastics such as resins. The additive and the carrier are combined together and undergo a heating process adding the additive to the carrier plastic. Besides colors, some of these products also contain performance-enhancing additives such as UV stabilizer, anti-static and metal deactivator; when mixed with the carrier, the resulting product will carry the said attributes.

Being an important element of plastics manufacturing, several factors need to be considered while choosing a reliable plastic master batch manufacturer. While choosing a particular player in this segment, one needs to be very cautious as this is what further leads to quality products.

Shriram Axiall is a leading plastic master batch manufacturer and aspires to deliver high quality plastic master batches across different sectors. Shriram Axiall offers colour concentrates for plastic industry including RoHS compliant grades with lower jet down ratios & easy dispersion. These concentrates are meant to be used in different types of thermoplastic processing including extrusion, injection moulding, which is typically used in applications such as wire & cable, shoe, automobile and medical applications.

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Pvc Test Blends

Vinyl's intrinsic properties make it suitable for a wide variety of applications. It is biologically and chemically resistant, making it the plastic of choice for most household sewerage pipes and other pipe applications where corrosion would limit the use of metal.

www.shriramaxiall.com/innovation/know-pvc.html

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Tool Grip | Two Wheeler Handle Grip

insulation pipes, acoustic panels, electricity distribution boxes, telephone housings, transparent distributor box housings, plug housings, sound carrier sheet, battery terminals.

http://www.shriramaxiall.com/innovation/know-pvc/common-applications.html

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Clear Bottles Pc | Tool Handle Grip

Shriram Axiall is one of the largest organized players for PVC compounds in India and has world class manufacturing facility that started in 1964.

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Shriram Axiall has an installed production capacity of 35,000 MT pa for customised Vinyl compounds consisting of various compounding techniques such as Buss, Banbury, continuous mixers, twin-screw extruders and high speed and slow speed ribbon blenders. Process is controlled through latest PLC systems and other advanced controls. Vinyl resin, which is available from Resin plant of DCM Shriram, gives an added advantage in customising the compound.

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Shriram Axiall, a world-class organisation drawing expertise and resources from a sound infrastructure base has added a whole new dimension to polymer applications. The company has always sought to anticipate the future and maintain its stride in development and continuous improvement of materials that are engineered to meet the international standards.

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Through in-house development efforts, Shriram Axiall is working on development of certain specialty polymer formulation for Injection moulding application using PVC resin with K value ranging from 52 to 88. These compounds offer very cost effective alternatives to high end performance plastic materials depending on the specific performance requirements of the application.

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At its state-of-the-art plant in Kota, Shriram Axiall produces India’s first advanced line of ProTherm CPVC. ProTherm is a key ingredient in potable pipes, chemical transfer pipes and sprinkler systems – applications that require exceptional heat deflection properties and stability.

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Shriram Axiall strives to continually innovate and develop new ideas that can enable better dispensing of medical facilities.This involves manufacturing critical medical compounds that affect people's lives directly, at critical hours.

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Shriram Axiall  is the leading manufacturer of premium Vinyl compounds for the cable industry (including RoHS compliant materials). The product portfolio spans a diverse range of applications – electrical, telecom, house wiring and automotive.