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Choosing The Best Checking Fixtures Company For Automotive Check Tools

Almost every manufacturing company needs checking fixture. This is an inspection tool that helps the manufacturing companies in getting exact measurements of products that have complicated shapes. In spite of the fact that these automotive check fixtures in Pune are pretty expensive, they are an expense that many manufacturing companies have to incur. These checking fixtures are an imperative part of their manufacturing process.  

 Any good checking fixtures company works hard to ensure that the checking fixtures manufactured by them produce results that are precise, accurate and completely reliable. There are two main advantages of using these automotive check tools in Pune:

 Better Production Quality

 By using a good and reliable automotive check gauge in Pune, the companies can ensure that they are able to manufacture products that are of high quality. The number of defects in the finished products also gets reduced, leading to a lot of savings for the companies as well.

 Faster Production Line

Since the check assembly fixtures in Pune keep a close check on each on-line tool in the manufacturing line, therefore, the production process becomes faster and smoother. The defects and problems get detected and rectified immediately. This reduces wastage of both material as well as time.

Unique Circles is one of the most trusted testing fixture supplier in Pune. This company has received certifications from both ISO as well as Dun and Bradstreet. The fixtures supplied by them are of best quality and deliver the most accurate results. They offer a large variety of checking fixtures, inspection gauges, measurement tools, and several other on-line tools needed by manufacturing companies for product measurements.

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Checking Fixtures

Manufacturing is on the rise and the demand for precision engineering is optimizing. Checking fixtures offer the solution by allowing scale bound production at a faster pace and with zero anomalies. Checking fixtures offer the resonant suitability to manufacture the work piece as per the desired dimensions, thus offering high level finesse. This directly impacts the larger picture in the enterprise ambience that relies on the inputs of ancillaries for different Sheet Metal components and Plastic parts.

However, these benefits of checking fixtures are directly determined by the ability to procure the fixtures of demanded dimensions and functional make. The role of firms that specialize in fixtures development thus emerges important for the production enterprises. Unique Circle has developed frontline competence in the manufacture of different kinds of Checking or Inspection Fixtures to suit the production and inspection requirements of the enterprises.

 Designing the true fixture –

Checking fixtures designing & development is a complex exercise as it involves high level of dimensional accuracy that has to be ensured in a customized manner. The fixtures engineering is driven through the CAD/CAM techniques and also the geometric analyses as per the manufacturing or inspection demands of the particular work piece. Unless this is ensured, the fixture would remain a blunt product and will not serve the desired purpose. Subsequent modifications are also done to make the fixture truly resonant.

Another vital dimension of fixtures’ manufacture is that it should allow flexibility during production and inspection tasks inside the enterprise. This means that any proposed changes in the design and make of the component should be aided by the fixture; so that the engineers can assess the implications readily without losing much time. This directly determines the competitiveness of the company in the market and economic scene. Leading fixtures manufacturers are now offering state of the art custom tailored products that allow fine manoeuvring for newer designs.

Unique Circle has 25 years of experience to build correct fixtures for Sheet Metal components and Plastic parts. Also worked for all domestic OEM’s and Tier 1 customers, Last 10 years unique Circle has export 30% Checking Fixtures to 14 countries.

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Checking fixtures – why are they important?

Manufacturing is on the rise and the demand for precision engineering is optimizing. Checking fixtures offer the solution by allowing scale bound production at a faster pace and with zero anomalies. Checking fixtures offer the resonant suitability to manufacture the work piece as per the desired dimensions, thus offering high level finesse. This directly impacts the larger picture in the enterprise ambience that relies on the inputs of ancillaries for different components and parts.

However, these benefits of checking fixtures are directly determined by the ability to procure the fixtures of demanded dimensions and functional make. The role of firms that specialize in fixtures development thus emerges important for the production enterprises. Unique Circle Group has developed frontline competence in the manufacture of different kinds of checking fixtures to suit the production and inspection requirements of the enterprises.

Designing the true fixture -

Checking fixtures development is a complex exercise as it involves high level of dimensional accuracy that has to be ensured in a customized manner. The fixtures engineering is driven through the CAD/CAM techniques and also the geometric analyses as per the manufacturing or inspection demands of the particular work piece. Unless this is ensured, the fixture would remain a blunt product and will not serve the desired purpose. Subsequent modifications are also done to make the fixture truly resonant.

 Another vital dimension of fixtures’ manufacture is that it should allow flexibility during production and inspection tasks inside the enterprise. This means that any proposed changes in the design and make of the component should be aided by the fixture; so that the engineers can assess the implications readily without losing much time. This directly determines the competitiveness of the company in the market and economic scene. Leading fixtures manufacturers are now offering state of the art custom tailored products that allow fine maneuvering for newer designs.

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Parag Shah – Checking Fixtures Man

Parag Shah is a man that showed to the world that through dedication and passion, anything is possible! A simple man hailing from Akola, Maharashtra, he had the inner enthusiasm and creativity that led to his prominence. Today, his company exports checking fixtures products to 13 countries of the world and secure annual turnover of 20+ crores for him.

Parag Shah – the triumphant struggler!

Parag Shah was a quick learner and had charm for the art value. For years, he found his enthusiasm in Ganpati decoration in Pune through Styrofoam and other materials. This was sheer creativity that he later polished and emerged as one of the biggest manufacturer and exporter of automotive fixtures in India and world. However, his journey has been that of a struggler and during which, he never faltered! He stood strong against the winds and always found inspiration through his creative potentials. He joined Tata Motors way back in 1980 and in 1983 switched to Bajaj Auto where he worked for 12 years. It was here that a senior officer Mr. B. R. Karnawat truly read his abilities. At Kinetic Motors too, he worked for six years! Earlier, he also toiled as a salesman for a biscuit seller! During his stays in the leading motor companies, his creative abilities found resonance that he nurtured throughout; after which he finally established his company in 1995 under the banner of Unique Circle Gasket Company (later Unique Circle Group).

Today, Parag Shah is a name to be reckoned with in the world of ‘automotive checking fixtures’ and he manufactures for the leading motor brands in different countries. His worth is propelled by no less than 200+ workforce spread in 3 – 4 enterprises. In 2016-17, he won ‘Worldwide Achievers Award for Best Fixtures and SPM Manufacturers’. Earlier, he was awarded the Udyog Bharti Award (2007-08) and Dun & Bradstreet (2012-13).

A good heart within –

Parag Shah also undertakes CSR initiatives and organizes blood donation campaigns apart from helping the poor for med treatment. He sponsors treatment of one person at YCM Hospital every year!

Parag Shah never felt the exhaustion or stress within and continues to move brisk with ever increased passion!

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Checking Fixtures Maker Unique Circle Group Specializes In Custom Products for Automobile Industry

The pace of economy has been always determined by the tech inputs from time to time. The majority of tech inputs have been in the form of machining interventions that reduce the time to production, increase the efficiency and make the product sturdier. Checking fixtures are the specialty tools that offer the advantage of economical and fast production of different components used in automobiles. These tools have been designed as the intermediate platform that allows holding the component during the manufacturing, grinding and polishing. The cost cutting is also one of the salient advantages derived from checking fixtures because these almost eliminate the necessity of skilled labor to perform the task.

Cost cutting and efficiencies through fixtures

The earlier phases of machine driven industrialization were primarily based on skilled laborers who used to make out products/components of precision on account of their experience of working on the machine(s). The fixtures were developed to usher the transformation that was directed at lesser dependence on skilled labor and transferring the abilities of the skilled labor on the machines. Fixtures belong to this category of machines and are now becoming increasingly popular in different manufacturing verticals. The automobile industry relies on the diversity of checking fixtures to make out components of direct use. Unique Circle Group of Pune, India caters to the leading automobile manufacturers of not only Pune but also other hubs of India.

Fixtures makers catering in custom manner -

In India, the automobile hubs like Pune, Alwar, and Faridabad among others have seen the establishment of ancillaries that focus on developing fixtures of demand in the regional auto majors. They operate and cater to the regional automobile industry and respond as per the emerging demands of the manufacturing lines of the auto companies that operate there.

The presence of these ancillaries is actually a win-win situation for both – the major auto companies and the ancillaries. The bigger companies rely on these ancillary units in the vicinity for their custom requirements of the fixtures. Moreover, the dynamism and the allied demand development in the automobile market (particularly cars, sedans) has led to frequent new requests at the desk of regional fixtures manufacturers. They cater to the new designs and related components requirements through custom tailored fixtures. Such demand has in-turn led to the refinements in the tech abilities of fixtures makers who are offering fiber plastics, glass fixtures also in addition to the steel sheet and modular fixtures. Unique Circle Group, Pune offers high-quality sturdy checking fixtures that deliver flexi functionalities for grinding, polishing of specific components of automobile manufacturing lines in India.

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Checking Fixtures for the automotive industry is the main purpose of Unique Circle Engineering Pvt. Ltd. We are the leading manufacturer and exporters of

Leading Manufacturer and Exporters of Inspection / Checking Fixtures for the automotive industry. SCOPE Sheet metal Panel Fixtures Plastic Commonents Fixtures Glass checking Fixtures.

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Acquire Precision, Repeatability & Consistency With Checking Fixtures

Unique Circle Engineering Private Limited is one of India’s leading checking fixtures designing & manufacturing organization offering complete tailor made precise checking fixtures for automotive industry. The organization offers complete end to end solution from scheming, mold formation, engineering and complete cross checking of components to eliminate dimensional imperfections. The checking fixture making company offers a great inspection tool which can be scaled to measures as per customer requirements for checking the automation parts with comprehensive design and affordable prices. The checking fixtures can be made in different materials like plastic components fixtures, glass checking fixtures, Water spray testing fixtures, Leak Testing fixtures, CMM holding fixtures, soft trims checking fixtures and sheet metal panel fixtures. The organization is a leading exporter of inspection material offering customers Acquire Precision, Repeatability & Consistency with checking fixtures of the choice of their material.

Well trained engineers and technicians at Unique Circle offers complete comfort to clients

The organization has skilled resources with rich & strong experience working with many clients domestically and globally offering complete package to customers. The trained engineers can bring in synergy from the work they undertook earlier and incorporate experience of their past in every assignments they undertake for clients on automobile industry. The work undertaken by them ranges from small tail lamp, vehicle frames, physique panels, framework components and cooling fixtures to complex holdings. Besides this, the additional benefits which the company delivers to clients are – quality inspectors, procuring managers, Warehousing, packaging, logistics and marketing services.

Design to inspection with reliable software’s and machines

The checking fixture starts with the drawing board of listing out the design components and its dimensions with extensive planning followed by designing the same by using CAD/CAM software’s. The design is then checked and validated with Validation softwares using Power Mill (DelCAM) and gets into production stage. At the production stage, the fixtures are made using high end customized special machines like punching machine, Poka Yoke system, Ultrasonic systems, and hot plate resistance welding machine based on the material used.

The checking fixtures prototype provides the following advantages to clients with complete client based requirements.

 Accuracy – the master model provides dimensional accuracy to     clients

Repeatability – take quick decisions and create action plan to     improve your design at affordable cost.

Robust structure – offers complete high quality fixtures which can     be used and experimented as per the clients wish.

User documentation – fixtures comes with component wise dimensional     intelligences which offer complete tolerance checking requirements for     clients.

Subject to customer need, the final product of checking fixtures can be tailored to all automotive industry needs with reasonable cost.

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Automotive Checking Fixture

Automotive Checking fixture or inspection fixture is a tool that is used to check an automotive component and find out whether it has been made exactly to the components' specifications within the accepted level of tolerance.

Unique Circle Engg. Pvt. Ltd. has been manufacturing automotive checking / inspection fixtures since the past 20 years. It has gained immense expertise after working with almost all the who's who of automotive majors (OEM's and First Tier companies) since the past two decades.

 It is an ISO 9001-2008 company since the past many years and is highly rated in the Crisil and Dun & Bradstreet ratings. Needless to say that we have accumulated our entire expertise and targeted a very niche sector in the field of automotive checking fixtures.

 It has tied up with various other automotive companies all over the world (Namely, 2MI in France, TKT in Thailand, and PJF in the USA) to spread its wings over the full gambit of the international automotive market.

 Unique Circle has recently commenced manufacturing E-Cubing Systems, first time ever in India with the aid of its counterpart 2MI from France.

 The company has been ably led by Mr. Parag shah, the Managing Director of the company, who has a two decade experience in this field and has recently commenced its productions from its State-of-the-art facility in Talawade, in Pune.

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Checking Fixtures by Unique Circle Engineering Private Limited

Checking fixtures is an important part of our activity, we design and manufacture serial and prototype checking fixtures forinterior plastic parts of vehicle, like dashboards, consoles, door panels,but also used for exterior plastic parts vehicle typebumpers, trims, strip holders, calender… We design and manufacture some assembly fixtures of metal parts or gluing fixtures ofcomposite-made-parts.

It also manufactures fixtures for all types of Head & Tail Lamps, Holding Fixtures, Assembly Fixtures, Cooling Fixtures, Vibration Welding Fixtures, FRP Components, Special Purpose Machinery (SPM) for Plastic Components, Ultrasonic Welding Fixtures, Robotics Fixture and Punching Tools for plastic components and is catering to a wide scope of industries in the diverse range of the automotive market sector. Established for over 15 years, Unique Circle has the technical competence and capabilities to manage large Scale complex projects and regularly manage customers' complete tooling requirement from Concept Design, CAD/CAM Modelling to Development and Production and after sales support. 

Unique Circle has a fully staffed and experienced fixture design team. Our designers have worked in various sectors of this industry giving us a wide range of design capabilities. We are currently designing on Catia V.5 and also Unigraphics which are maintained at the latest revision levels in use. We are well versed in all types of fixtures and gages as well as secondary tooling. Our facilities are fully integrated to provide instantaneous information from top to bottom.

We do check fixtures for stamped metal parts, complete frame assemblies, bumpers, headlights/taillights etc. You name it, if a part needs to be checked we can build you a gauge for it. Our manufacturing process begins with the customer approved design. Meeting with designers, the tooling shop manager and CNC programming manager discuss details and schedules. Once the issue of how best to fabricate each of the components is decided, the project is scheduled to be completed as the customer requires. The final assembly is CMM checked and certified to meet or exceed desired specifications and tolerances.

 Unique Circle has been manufacturing checking fixtures for the past 25 years mainly for the Automotive & Aerospace industries, all fixtures are designed using the latest in 3-D CAD software allowing us to present fully working CAD models including the working environment and ergonomics prior to manufacture.

Fixtures range in complexity from simple CMM holding jigs up-to full production checking systems including electronic part sensing & automatic data recording, with sizes ranging up-to full car body (Internal & external) checking fixtures we can offer a complete service to suit our customers requirements.

All fixtures come complete with a CMM report, Gauge R & R study and a Work Instruction manual, if required we also offer on-site installation & training.

In  order  to  carry  out  periodical  verifications  on  your  checking  fixtures,  it  is 

important to have references enabling you to position the fixture in a coordinates 

system. This alignment can be geometric or by 3 centres

The alignment can be done by: 

Machined planes on the base plate 

Part aligning elements (RPS) 

Sights or spheres driven into the base plate  

Rectified steel bushings driven into the base plate 

The geometric alignment system is more precise, and is probably the best one on a 

metrological point of view; yet, it is also the most complex and expensive system, 

since  it  aligns  the  checking  fixture  by  using  the  same  areas  as  the  ones  used  to align the part to be measured. 

The  most  commonly  used  system  is  the  one  using  three  rectified bushings,  as  it 

enables to get a precision very close to theory with more reasonable costs. 

The part RPS, indicated in the 2D drawing, are usually used to align the part.  

Remember  to  identify  clearly  the  location  of  the  RPS,  and  how  you  want  to 

simulate  them.  The  fixations  are  usually  an  accurate  reproduction  of  the  real 

environment  of  the  part,  but  it  is  also  possible  to  represent  only  the  theoretical 

RPS.  

The cost of each system can be quite different, and so are the measurement results 

each  system  can  provide;  consequently, it is  very important  to define  them  from the beginning.  The part alignment system must prevent the part from being mounted in different positions on the checking fixture; this can be done by using conic and retractablecentring elements,  that  can absorb  the  tolerances  of  the elements  used  to  centre the  part.  This  is  the  only  way  to  ensure  the  checking  fixture  repeatability  for measurements, and good results in the R&R studies.  

In many cases, the checking fixture will be used to carry out as much checks in the 

production chain as in the metrology laboratory. If the checking fixtures are to be 

used  to  do  measurements  with  a  CMM  machine,  you  have  to  say  so,  in  order  to 

design  the  alignment  systems in  a  way  allowing  the  access  of  the  CMM machine probe. 

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Unique Circle Engineering Pvt. Ltd, leading manufacturer and exporters of Inspection / Checking Fixtures for the automotive industry.