Guanshentai Technology

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Rotary automatic blister packaging machine production line

　　Automatic blister packaging machine is one of the common forms of product packaging and processing, and it is also a favorite packaging method for manufacturers of small products. It can seal the product into a beautiful and transparent coat, and at the same time make the packaged items reveal their characteristics to the greatest extent. and advantages.

　　Although blister packaging is welcomed by many manufacturers, with the change of production demand, the disadvantages of traditional blister sealing equipment have gradually emerged, such as labor loss, material loss, and simplification of production styles, etc. have become urgent problems to be solved.

　　The rotary blister sealing production line is composed of a frame, a turntable worktable and a worktable driving device. The turntable worktable is installed on the frame, and the frame is equipped with a paper card feeding device at intervals along the movement direction of the turntable worktable. The heat sealing device and the finished product taking device, wherein the adjacent paper card placement stations are respectively facing the heating sealing device, after sealing, turn to the finished product taking device, and the remaining working positions are the loading positions.

　　The rotary blister sealing production line normally uses manual placement of blisters, and the products that need to be packaged can be equipped with automatic product feeding devices according to the degree of regulation, such as lipstick, dry batteries, button batteries and other cylindrical products, which can automatically place paper cards and finished products. materials, other types of products need to be customized or adjusted according to actual specifications.

　　The rotary blister sealing production line completes a set of actions in about 5-8 seconds, and the processing efficiency is significantly higher than that of ordinary blister sealing machines. And the rotary blister sealing production line is suitable for various types of output requirements, especially for products with small batches and many specifications, because it has fewer production molds, fast replacement speed, and transparent and beautiful packaging products.

　　In terms of intelligence, the rotary blister sealing production line is equipped with a man-machine interface operation panel. The workflow and key labels are easy to learn, and the mode can be selected according to the operator's personal operation speed. The location and operation buttons are configured in accordance with the principle of ergonomics, and the heat sealing time, cooling time, intermittent time, planned production volume, rotation speed, etc. can be customized and adjusted according to the actual needs of the manufacturer.

　　At present, my country has entered the high-quality development stage of industrial automation. Automation transformation and intelligent upgrading are the unavoidable development directions of production enterprises, and the same is true for the packaging industry. If you want to take the lead in the future market and improve industrial efficiency, technology empowerment is the best choice.

　Automatic blister packaging machine is one of the common forms of product packaging and processing, and it is also a favorite packaging met

[guanshentai]

Efficient and labor-saving automatic blister packaging machine

　　Automatic blister packaging machine, also known as blister sealing packaging machine, is a packaging machine that makes plasticized PVC, PET, PETG, APTT, PP, PE, PS and other thermoplastic materials into various shapes of high-end packaging. It is mainly used for blister packaging of daily necessities, hardware blister packaging, bathroom/sports/automobile and other supplies.

　　This process mainly uses high-frequency oscillation to make PVC, PET, PETG and other materials undergo polarization reactions, and achieves the effect of welding and heat sealing under the action of customized molds.

　　1. Common production products

　　Blister packaging for daily use, plastic packaging for small hardware, plastic packaging for automotive supplies, plastic packaging for electronic products, plastic packaging for food, plastic packaging for cosmetics, plastic packaging for computer peripheral equipment, plastic packaging for toys, plastic packaging for sporting goods , stationery blister packaging, etc.

　　2. Machine structure

　　The main structure of the blister packaging machine is a single-head 3-6-station design, the oscillating barrel is integrated with the machine head, a turntable system, a panel system, an electric box, a mold, and an automatic reclaiming hand device. The starting device is the main power source, and the welding and receiving adopts pneumatic, reducer, time relay, intermediate relay, travel switch and other electrical appliances to form a fully automatic control system.

　　3. Advantages of the machine

　　Simple operation: as long as the welding time, heating time, cooling time, automatic rotating table and delay system of the machine are set, the heating system and cooling system will run automatically to complete the heat sealing process;

　　Multi-station: 3-6 stations on the working surface, fast packing speed and high production efficiency;

　　Heat-sealing effect: The mold is only suitable for sealing the edge of the blister part and the partial packaging of the paper card, without affecting the package, and the blister part and paper card can remain smooth and beautiful.

　　4. Operation steps

　　Put the formed plastic parts into the mold, then load the required packaging items, cover the paper cover (blister plastic parts); turn the disc table to the corresponding position, trigger the travel switch, and the upper plate will go down and add automatically. pressure, the AC contactor is connected, heating and cooling to the set time, the heat sealing is completed, the upper plate is returned, and the robot arm completes the removal of the finished product; Note: If the material of the blister is PVC, the paper card can be used with ordinary blister oil or environmental protection Use with oil. If the blister shell is made of environmentally friendly materials such as PET, it must be used with the corresponding environmentally friendly oil. Remember not to use ordinary PVC blister oil, otherwise it will not stick well.

　Automatic blister packaging machine, also known as blister sealing packaging machine, is a packaging machine that makes plasticized PVC, PE

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Various faults and maintenance of liquid quantitative filling machine

　　The liquid quantitative filling machine is an automatic quantitative liquid filling machine with electric, crank, and piston structure design. It is suitable for quantitative filling of hospital preparation rooms, ampoules, eye drops, various oral liquids, shampoos and various liquids. ; At the same time, it can also be used for quantitative and continuous dosing of various liquids in various chemical analysis tests, especially for liquid packaging in large, medium and small pesticide factories.

　　Faults and maintenance of liquid quantitative filling machine:

　　1. The crank cannot rotate normally after starting up. Fault: The upper fixed rod is lowered. When the syringe pushes the liquid, the inner and outer tubes are held firmly, so that the crank cannot rotate. The nut should be loosened. Tighten. When the syringe is assembled, the inner and outer tubes are unclean and stuck tightly, and the syringe needs to be removed for cleaning. The filling system is not installed in the bearing part. It cannot work properly and must be reinstalled.

　　2. The liquid injection is uneven, the end of the joint is tightened, and there is air leakage, which needs to be tightened further.

　　3. The machine rotates normally, but no dispensing liquid is discharged. Fault: There are foreign objects in the valve that need to be cleaned; When there is liquid leakage from the liquid outlet at the lower end of the piston, the cylinder should be disassembled to replace the random sealing ring. Note: The sealing ring uses φ65×3.1 acid and alkali resistant sealing ring.

　　Disinfection method and flushing of liquid quantitative filling machine:

　　1. Loosen the upper and lower set screws, remove the injection system for overall disinfection, or disassemble it for disinfection and cleaning separately.

　　2. Put the liquid inlet pipe in the cleaning solution and start cleaning.

　　3. There may be errors in the actual filling of the 500ml model, so use a graduated cylinder to measure it before the formal filling.

　　4. Bearing models for filling machines: 100, 1000088, 500, 6001-ZZ.

　　5. Needle tube for filling machine, 100ml glass filling device for 100 type.

　The liquid quantitative filling machine is an automatic quantitative liquid filling machine with electric, crank, and piston structure desi

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How to choose a quantitative filling machine?

　　Quantitative filling machines are becoming more and more popular in the market. With the improvement of living standards, consumers have more and more stringent requirements for products, which puts pressure on quantitative filling machines, but also brings room for development. Quantitative filling machines and other metal products that can replace labor have come into the sight of entrepreneurs. So, how can we buy a suitable quantitative filling machine? What should buyers pay attention to when choosing?

　　1. Understand the comprehensive strength of the manufacturer

　　An equipment manufacturer with strong comprehensive strength has a relatively high technical level, and the quality of its products is relatively reliable. Relying on the mature modern management system created by GST, it has become a first-class one-stop overall solution provider in the field of intelligent overall solutions.

　　2. Before purchasing the filling machine

　　It is best to take your materials to the manufacturer for on-site operation to see the actual filling effect. Then, choose the most suitable product for you through the technical advice of the manufacturer. The after-sales technical support provided by merchants cannot be ignored. We must grasp the big aspects and pay more attention to every detail. This is a very critical point. After all, machinery is a consumable item. Only with perfect after-sales service can we not worry about some details that will affect our normal work after purchasing the filling machine.

　　3. Know whether it is easy to maintain

　　The equipment should be maintained and maintained frequently during the use process. The convenience of maintenance is more worry-free and labor-saving for consumers. Like other consumer products, the materials used in the equipment need to be approved by the Food and Drug Administration. GST equipment is a highly intelligent mechatronics product, and the man-machine interface touch screen operation, maintenance and adjustment are very convenient and fast.

　Quantitative filling machines are becoming more and more popular in the market. With the improvement of living standards, consumers have mo

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How to make good use of the automatic labeling machine?

　　How to use the automatic labeling machine well? Many friends don’t know much about the use of automatic labeling machines. In fact, for the operation of this type of machine, we only need to make some machine adjustments and remember the operation steps of the machine clearly. It is easy to use, so how to make good use of the automatic labeling machine?

　　1. First, we need to set up the automatic labeling machine

　　The distance from the peel plate to the bottle should be minimized;

　　The pre-mark distance should be reduced. Note that this will lead to changes in the style of the automatic labeling machine, for example, the pressure belt type requires more pre-gauge length than the scraper type (please consult the labeler supplier for details);

　　If PET backing paper/transparent surface material is used, it is necessary to use a label positioning sensor suitable for transparent materials, such as an ultrasonic sensor or a capacitive sensor;

　　When the label first contacts the surface of the bottle, simultaneous application of pressure is required to ensure that all air under the label is expelled, thereby avoiding air bubbles and wrinkles. "It is not recommended to touch the label after labeling";

　　In some cases, such as carton labeling, in-line automatic labelers use brushes and low-density foam rollers to apply labels. However, for pressure-sensitive label applications, such as film labels on glass/plastic/wine bottles, brushes and low-density foam rollers are not recommended because the labeling requirement at this time is to achieve a labeling surface that is free of air bubbles and wrinkled. These devices do not exert sufficient pressure on the label surface and therefore do not exhaust the air beneath the label;

　　Slowly apply enough pressure from the edge of the label to the back edge to ensure that the label is truly "fit".

　　2. The steps of using the automatic labeling machine

　　Turn on the main power switch. Turn on the power switch on the left side of the automatic labeling machine. After the automatic labeling machine is turned on, enter the password on the touch screen to enter the system. After the label paper is installed on the automatic labeling machine, various parameters can be adjusted through the touch screen. Debug the position of the electric eye for measuring objects, and adjust the sensitivity of the electric eye for marking. Adjust the appropriate speed. Adjust the labeling position to ensure that the label peeling part is aligned with the labeling position. Press the run button, the system runs. After the automatic labeling machine is used normally, remember to shut down and turn off the power.

　　The above is how to use the automatic labeling machine. If you want to make good use of the automatic labeling machine, you must set up the automatic labeling machine. This can ensure the labeling effect of the automatic labeling machine. The operation process of the automatic labeling machine must also be Remember clearly, follow the steps step by step.

　How to use the automatic labeling machine well? Many friends don’t know much about the use of automatic labeling machines. In fact, for the

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Debugging steps of automatic double-sided labeling machine

　　Fully automatic double-sided labeling machine is a multi-functional labeling machine, suitable for double-sided or single-sided labeling of square or flat products. It has the characteristics of simple adjustment and wide application range. It only needs a small amount of adjustment to complete the conversion between objects of various specifications. The layout of the labeling station is simple and reasonable, and the speed is stable. The double pressure roller structure ensures the tension of the label and avoids the phenomenon of label breaking caused by die-cutting damage to the backing paper. The range clutch makes the tension more balanced. It is controlled by an advanced and friendly independent man-machine interface, and the operating parameters can be stored and recalled. The man-machine interface displays any abnormal conditions and guides troubleshooting. The operation is simple, anyone can easily operate and quickly use this device.

　　The labeling workflow of the automatic double-sided labeling machine is as follows: the product is loaded manually (or conveyed by the upper conveyor belt) → conveyed by the plate chain conveyor belt → material distribution → the shaping mechanism corrects the arrangement of the product → pressing the belt →Electric eye detection→The label feeder mechanism receives the electric eye signal to send the label→The label is quickly sent to the position on the product that needs to be labeled→Pressing the label→The finished product is output through the plate chain conveyor belt.

　　The debugging steps of the automatic double-sided labeling machine.

　　The adjustment steps of the automatic double-sided labeling machine are as follows:

　　1. Adjustment of the belt pressing mechanism, the height of the pressing belt is adjusted to be 3mm lower than the product to be pasted.

　　2. Adjustment of the shaping mechanism, the forming belt is centered on the pressing belt, the width of the pressing belt is just enough to clamp the bottle mouth, and the height is adjusted to the center of gravity of the workpiece.

　　3. Adjust the electric eyes of the measuring object. For square products, the vertical angular distance between the electric eyes is about 3mm. For curved products, the tangential distance between the electric eye and the angle is about 3mm.

　　4. Adjustment of the header, adjust the angle of the header so that it forms a cutting angle with the pasted workpiece, the distance is 3-5 mm, and the marking plate is vertically parallel to the pasted workpiece.

　　5. Double-head alignment, aligning the front and back sides with the position on the opposite side of the target board, as described above.

　　6. In the bidding test, the standard length is 2-5 mm longer than the standard board, and the deviation of the stop position for each test is not more than 0.2 mm.

　　7. Adjust the side rails so that the bottles are conveyed to the centrally located forming mechanism.

　　8. Try labeling.

　Fully automatic double-sided labeling machine is a multi-functional labeling machine, suitable for double-sided or single-sided labeling of

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Analysis and solution of printing faults of automatic screen printing machine

　　The fully automatic screen printing machine broke down, but I don’t know where to start, want to move but dare not, want to repair but are afraid to repair, today GST will talk to you about how to analyze the fault and deal with it!

　　1. The lines of word products are distorted after printing

　　There are too many silk screens on the automatic screen printing machine, which is caused by the relaxation of the screen template; the distance between the loose screen and the substrate changes; the angle between the scraper and the substrate is wrong, or the force is uneven; the consistency of the printing material is too thin or too dry ; After the printing surface of the reworked workpiece is cleaned, the solvent will dry up and then silk screen printing will be done.

　　2. The pattern or line of the printed product is blurred

　　The printing material before automatic screen printing is too thin, and the force is too large when scraping; the printing material is unevenly adjusted (the solvent in the printing material is unevenly dispersed); the solvent or cleaning agent on the screen is not dry after wiping the screen, or When the workpiece is reworked, the surface cleaning agent is not dry or not clean; after the first scrape printing, the sealing force of the printing material is too large, so that a small amount of printing material is squeezed out of the mesh; The difference in the area is too large, stop halfway or repeat printing, etc.; the fineness of the printing material does not match the mesh number of the selected screen

　　3. Burrs, gaps, and cams on the printed pattern line

　　The surface of the substrate before screen printing is not clean and has oil stains; the printing material is too sticky, the dirt on the screen mold has not been removed, the particles of the printing material are large, and the high-mesh screen cannot pass; the drying speed of the screen printing is too fast, and the screen printing work The place is ventilated; the fast-drying printing material is not sealed in time, resulting in netting; the force is uneven when scraping, large or small; the surface of the substrate is uneven, etc.

　　4. There are pitting on the product after printing

　　The printing material is too sticky, and has impurities and clogged holes; or the printing material is too sticky, and the scraping force is insufficient; the maturity period of the printing material is not enough when the printing material is mixed, and the residual air bubbles in the printing material have not escaped completely, and the air bubbles stick to the substrate after silk printing. ;The surface of the substrate is not clean, affected by dust, etc., improper force during printing, light and uneven or scratched, insufficient force; the printing material on the substrate is not dry, caused by dust in the storage place; The distance between the substrates is too large; the pre-press screen cleaning is not thorough

　　5. Silk screen medium sticky screen plate

　　This is because there is a problem with the angle between the scraping plate and the substrate. They are not in contact with a line, but a small plane; the distance between the screen and the substrate is small, or the tension of the screen is small; Too large, the ink layer is thick and sticky to the net; the printing material is too thick, etc.

　The fully automatic screen printing machine broke down, but I don’t know where to start, want to move but dare not, want to repair but are

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Technical features of automatic mask filling machine

　　With the rapid development of automation, in order to improve the working efficiency of the factory and reduce the production cost, the automatic mask filling machine is also constantly improving, which is more high-end and more atmospheric, and highlights the advantages of the automatic mask filling machine in the entire production process.

　　Technical features of automatic mask filling machine:

　　1. The filling system uses an electronic magnetic wheel pump (magnetic gear pump) plus a one-way valve, which ensures that the filling accuracy can be controlled within ±0.3g. Long-term use saves a lot of essence costs for customers and is easy to clean.

　　2. The guide groove from filling to sealing adopts an extended arc structure, which is compatible with soft mask bags with a length of 220mm. The guide groove can be adjusted to a minimum of 80mm, which is compatible with the eye mask bag and expands the versatility of the device.

　　3. The guide groove from filling to sealing adopts an extended arc structure, which is compatible with soft bags and thin bags, without any additional "soft bag device", and the sealing is beautiful and smooth, and the embossed characters are clear.

　　4. It is convenient to change the characters of the sealing mold, press code (production date) and non-press code.

　　5. The surface of the sealing mold is coated with "Teflon" material, and any film bag is used to avoid bad sealing caused by glue.

　　6. Each channel can be controlled independently. When the equipment breaks down and the technicians do not arrive at the site, it can minimize the stoppage of the whole machine, minimize the waste of labor costs and reduce the production efficiency.

　　7. The filling nozzle and all parts in contact with the material body are customized with 316L stainless steel, and the structure without dead ends can ensure that there is no residue of essence, which is safe and hygienic; the sealing part of the filling nozzle and the filling plug uses a special sealing ring, which can be used for a long time , to avoid gaps caused by high-frequency friction and essence dripping.

　With the rapid development of automation, in order to improve the working efficiency of the factory and reduce the production cost, the aut

[guanshentai]

Simple troubleshooting of automatic mask filling machine

　　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is completed by a single machine, which also greatly saves the labor cost faced by the enterprise, improves the quality and production efficiency, and improves the standard consistency of the product. The performance of this machine is stable. , high efficiency and accurate filling, it is the first choice for mask manufacturers to turn to automated mass production!

　　Simple troubleshooting of automatic mask filling machine:

　　1. No display when power on

　　Check whether the three-phase four-wire power line connected is correct, whether the neutral wire is connected correctly; whether the air switch inside the equipment is closed; whether the power switch on the operation panel is clocked.

　　2. The cylinders of bag dropping, bag opening, filling head, filling, exhaust, and sealing do not work; bag dropping vacuum and bag opening vacuum solenoid valves don’t work

　　Enter the "Indicator" output monitoring screen to check whether the corresponding action has output; check whether the corresponding solenoid valve is connected and whether there is reversing; check whether the corresponding air pipe is blocked, broken or disconnected; check whether the cylinder throttle valve is open or not. Damaged; check whether the cylinder is damaged or the mechanism is stuck.

　　3. Alarm for bag empty (bag missing)

　　Enter the "indicator light" input monitoring screen to check whether there is a signal for the bag drop inspection indicator, and check whether the bag detection sensor is adjusted or damaged; check whether there is a shortage of bags on the conveyor belt at the corresponding position of the bag drop machine, and fill up the missing bags. Can.

　　4. Alarm when bag drop is not in place

　　Enter the "Indicator Indicator" input monitoring screen to check whether there is a signal from the bag-feeding sensor; check whether the bag-feeding sensor is damaged; check whether there is any problem with the bag-feeding cylinder.

　　5. Alarm if the bag is returned and not in place

　　Enter the "Indicator" input monitoring screen to check whether there is a signal from the bag drop return position sensor; check whether the bag drop return position sensor is damaged; check whether there is any problem with the bag drop cylinder action.

　　6. Alarm when the filling head does not fall in place

　　Enter the "Indicator Indicator" input monitoring screen to check whether there is a signal from the filling head down position sensor; check whether the filling head down position sensor is damaged; check whether there is any problem with the filling head cylinder movement.

　　7. Alarm when the filling head does not rise fully

　　Enter the "Indicator Indicator" input monitoring screen to check whether there is a signal from the filling head up-to-position sensor; check whether the filling head up-to-position sensor is damaged; check whether there is any problem with the filling head cylinder movement.

　　8. Open bag vacuum alarm

　　Check whether the corresponding bag on the conveyor belt at the bag opening position is tilted or its position is adjusted. After the manual placement is correct, whether it is tilted or its position is reversed. After the manual placement is correct, press "Open Bag Reset" on the man-machine interface to open the bag again; check Whether the vacuum degree of the vacuum detection meter is set too high; check whether the vacuum meter is damaged or the line is broken; check whether the bag opening vacuum suction cup and the pipeline are blocked or damaged; enter the "indicator light" output monitoring screen to check whether the vacuum valve of the bag drop has an action output; Check the vacuum valve relay or vacuum valve for open or damaged, check the vacuum machine for open or damaged.

　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is complete

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Routine maintenance of automatic mask filling machine

　　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is completed by a single machine, which also greatly saves the labor cost faced by the enterprise, improves the quality and production efficiency, and improves the standard consistency of the product. The performance of this machine is stable. , high efficiency and accurate filling, it is the first choice for mask manufacturers to turn to automated mass production!

　　Routine maintenance of automatic mask filling machine:

　　1. Machine cleaning

　　After the machine has been used for a period of time, wipe the body with a damp cloth and then dry it with a dry cloth. In particular, pay attention to keep the conveyor belt dry and clean, and frequently wipe the filling nozzle, the vacuum suction cup on the bag opening device and the vacuum suction cup on the bag dropping device.

　　2. Maintenance of pneumatic components

　　Add engine oil to the pressure reducing valve in time to ensure that the pneumatic components are in good working condition. Solenoid valves, cylinders, etc. that are found to be in unstable or loose working conditions should be maintained or replaced in time.

　　3. Maintenance of electrical components

　　After using the machine for a period of time, turn off the main power switch of the machine to ensure that the equipment is disconnected from the power supply, then tighten all the screws of the electrical components in the equipment, and check whether the electrical components and the socket are loose. Relays, contactors, temperature control meters, heating tubes, thermocouples, etc. that are found to be in unstable working conditions should be maintained or replaced in time.

　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is complete

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For the safe operation and pre-start inspection of the automatic mask filling machine

　　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is completed by a single machine, which also greatly saves the labor cost faced by the enterprise, improves the quality and production efficiency, and improves the standard consistency of the product. The performance of this machine is stable. , high efficiency and accurate filling, it is the first choice for mask manufacturers to turn to automated mass production!

　　For the safe operation and pre-start inspection of the automatic mask filling machine, in order to ensure the safety of the operators and the sanitation of the products, please abide by the following operating specifications:

　　1. Those who are not trained to operate the machine shall not operate the machine without permission, and shall not touch any switch or button of the machine;

　　2. Before loading the material (mask bag), it is necessary to check whether there are other foreign objects in the tank of the filling machine, and the material can only be loaded after confirming that it is correct;

　　3. It is strictly forbidden to run the machine idling for more than 5 minutes for a long time. Pay special attention to the case where there is no liquid entering the filling system [magnetic pump], and it is strictly forbidden to pump for more than 15 seconds. The installation accuracy is affected, or even directly damaged;

　　4. Check whether the pumping nozzle, material pipe, and filling nozzle are clean before starting the machine, and clean and disinfect (use alcohol or high-temperature water below 85°, connect the drain pipe (delivered at random) to the filling nozzle and container, and click in turn Fill button until alcohol/hot water flows into container);

　　5. Check whether the connection between the power cord and the power switch is safe before starting the machine (note: if the machine moves and the power cord is reconnected, do not misplace the neutral wire and the live wire, once misplaced, some electrical components may be burned);

　　6. Check whether the ground wire is securely connected before starting the machine;

　　7. Check whether the air pressure reaches 0.6Mpa before starting the machine;

　　8. After starting up and before heating up, check whether the heat-sealing knife (sealing mould) positioning screw and positioning rod are firm, whether the surface of the upper and lower molds is clean and free of foreign matter, and whether the Teflon coating has not fallen off;

　　9. According to the size of the mask bag produced, adjust the width and height of each channel through the machine adjustment handwheel (the width of the guide groove is 1~2mm larger than the width of the film bag on both sides, and the height is 7~8mm according to the sealing position of the film bag)

　　10. Adjust the required net content through the touch screen;

　　11. Check whether the temperature control meter is heating up and constant temperature normally. After the temperature controller shows that the actual temperature reaches the set value, click the manual button to test one station, 1~3 pieces, and observe the sealing effect (width of sealing area, balance, texture and font clarity).

　　12. Check whether the seal is firm, and prevent abnormalities such as "false seal" and poor seal;

　　13. Weigh the net content of a single piece, whether there is a deviation from the set value (the viscosity of the essence: less than or equal to 2000mPa.s, the net content deviation is within ±0.3g; greater than 2000 and less than 3000mPa.s, the net content deviation is within ±0.5 within g)

　　14. After confirming the sealing effect and net content, the automatic mode can be turned on, and the machine will stop after producing 3 to 5 sets, and each finished product will be carefully checked again (sealing effect, firmness, net content). If there is any abnormality, corresponding adjustments must be made.

　　15. After there is no abnormality, continue normal production, manually squeeze every 5/10 pieces, and the net content will be dynamically weighed and detected by weighing and rejecting machine for each piece (defective products can be automatically removed);

　　16. During the operation of the machine, do not put hands or other parts of the body into the machine to avoid pinching and scalding;

　　17. During the operation of the machine, do not open the electric box door, let alone touch any electrical components;

　　18. During the operation of the machine, if there is a fault that needs to be dealt with, you need to press the "Stop" button, and then troubleshoot after the machine stops completely;

　　19. Regularly check whether the vacuum pumps and bearings of each motor need to be lubricated (or butter) every week, and oil-free operation is strictly prohibited;

　　20. Before starting each shift, check whether the fasteners and screws in each part are loose or fall off, and start the operation after confirming that they are correct;

　　21. Before going to work and after get off work every day, clean the pumping system and storage system of the equipment with warm water or alcohol; wipe the body and various parts with a towel for cleaning and maintenance;

　　21. Disinfect and clean the filling system, material storage system and inlet and outlet pipelines on a weekly basis. Operators must record and file the disinfection and cleaning process.

　The automatic mask filling machine is a common equipment for modern mask manufacturers. The automatic multi-process integration is complete

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GST injection molded parts automatic water cutting port

　　The automatic nozzle cutting machine for injection molded parts is developed according to the requirements of plastic and backlight film factory customers. In the current market, some machine nozzles use cold cutting, but acrylic will crack when it is cold cut, and it must be cut flat. If it does not crack, it must be cut eagerly, and the knife must be prevented from sticking, so we deliberately made this automatic water cutting machine that is closely matched with the manipulator after a long test and research and development; the machine is a vertical machine, which matches the height of the injection molding machine and the position of the manipulator. , the machine is turned on to set the temperature cut-off required by the product. When the robot takes out the product, it is put into the positioning jig of our water-cut machine. When the jig senses that there is a product, it will be positioned, and the position will be moved to the position of the water cut. , the water outlet mechanism comes down and starts to cut the water outlet, the water outlet mechanism rises after the water outlet is finished, the nozzle is brought up, the product fixture is returned to the original position, the water outlet mechanism puts the nozzle into the nozzle basin, and the automatic manipulator of the water outlet machine rotates 180 degrees to turn the finished product Take it out, rotate it back and put it on the assembly line, and the jig will wait for the next incoming material; the cut out products are flat, not cracked, and have no fingerprints, high quality, and less personnel, especially to meet the high requirements of customers.

　　This machine can be used for both cold cutting and hot cutting. Each product requires a jig, and the cutter needs to be adjusted for different products. It can also cut the nozzles of other products. It is highly versatile and affordable.

　　Technical parameters of injection molded parts automatic water cutting machine:

       1. Vertical structure, PLC control, simple operation interface, language Chinese; 

       2. guide rail guide, stable operation and long service life;

　　3. Adopt independent buffer air path positioning to ensure stable positioning;

　　4. The surface of the machine is treated to make the machine beautiful and generous;

　　5. The machine cutter is cleaned regularly to make the machine clean and tidy;

　　6. The whole machine is equipped with safety protection device;

　　7. Cylinders and solenoid valves are made of Taiwan AirTAC, and electrical appliances are made of Omron;

　　8. Voltage: 220VAC Air pressure: 0.4-0.6MPA;

　　9. Work efficiency with manipulator, size: L600*W500*H1500

　The automatic nozzle cutting machine for injection molded parts is developed according to the requirements of plastic and backlight film fa

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Common sense of automatic blister packaging machine

　　The source manufacturer of GST automatic blister packaging machine shares the common sense of blister: what is thick blister? What is double blister packaging? What is card blister packaging? box?

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　　1. What is thick blister?

　　Thick blister means that the thickness of the raw material used exceeds 2mm, and it cannot be formed on a fully automatic machine. It must be processed and produced by a semi-automatic blister forming machine dedicated to thick plates. Thick plastic products generally have a large area, a large height, and a thick material. The following materials are often used for processing: ABS, acrylic (plexiglass), PS, PC, PVC, etc.

　　2. What is double blister packaging?

　　Basic knowledge: Double blister packaging refers to the packaging form in which paper cards and products are packaged together with two blisters. Its characteristic is that a high-frequency machine is required to seal the edges of the double blisters, which is low in efficiency and high in packaging costs, but the edges are neat and beautiful, and the appearance of the product is high-grade.

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　　Note: Only PVC and PETG films can be used for the blister, otherwise the heat sealing will not be possible or the heat sealing effect will not be good; the quality of the high-frequency mold determines the quality of the edge of the double blister.

　　3. What is blister card packaging?

　　Basic knowledge: Blister card packaging refers to heat-sealing blisters on the surface of paper cards with blister oil, which is often used for battery packaging in common supermarkets. Its characteristic is that it needs blister sealing equipment to seal the product between the paper card and the blister.

　　Note: It is required that the surface of the paper card must be covered with blister oil (so that it can be heat-sealed with the PVC blister); the blister can only be made of PVC or PETG sheets; because the blister is only glued to the surface of the paper card, the packaged product Not too heavy.

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　　4. What is card packaging?

　　Basic knowledge: Insert card packaging refers to the packaging form in which paper cards and transparent blisters folded over three sides are inserted together. Just in place.

　　Precautions: The size of the paper card and the folded blister is appropriate. If they are inserted too tightly, the paper card and blister will be deformed; if they are too loose, they will be easily separated. When the product is too heavy, it is necessary to consider using a staple to fix the paper card and the blister at a certain position.

　　5. What is flocking blister?

　　It is a blister tray made of special materials. A layer of velvet material is glued on the surface of ordinary plastic hard sheets, so that the surface of the tray has a velvet feel and is used to improve the grade of packaging products.

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　　6. What is a blister box?

　　In a broad sense, it refers to all blisters. In a narrow sense, it is just a type of blister: it is formed into a plastic box shape with sheet material, and the cover is connected to the container. It is mostly made of PS, and there are also those that separate the cover and bottom, and different materials can be used. For Japanese fast food boxes, the bottom is made of black PS, and the cover is made of transparent PET.

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Frequently asked questions and solutions for automatic blister packaging machines

　　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corresponding equipment. Blister products mainly use high-quality flocking, PVC, PET, PP, PS, GAG and other plastic materials to produce high-grade and various specifications of blister packaging for electronics, stationery, toys, hardware, food, daily Packaging for gifts, handicrafts, etc.

　　Frequently asked questions and solutions for automatic blister packaging machines:

　　1. What is the crystal point? How to solve the problem?

　　The crystal point is a point on the blister packaging material, which will seriously affect the appearance of the blister packaging product. The quality problem comes from the sheet material supplier. The reason for this is that there are sundries mixed in the sheet during production. In the material, the solution is to inspect the sheet before producing the blister packaging product.

　　2. How is the uneven thickness caused? How to solve this problem?

　　There are the most common factors for uneven thickness, such as shelf, sheet, temperature, etc. It is very important to adjust the position when pressing the blister packaging products on the shelves. If there is any misalignment or unreasonable placement, uneven thickness will occur.

　　What has something to do with the sheet is that the thickness of the sheet was not adjusted properly during the production process, which led to such quality problems. The temperature adjustment is also directly related, and the corresponding temperature should be adjusted according to different molds and different materials, otherwise unevenness will appear. The solution is to pay attention to the adjustment of the position of the shelf, the condition of the sheet, the negotiation of the supplier, and the temperature adjustment to the suitability of the sheet and the mold.

　　3. What is the cable? How did it cause it? How to solve it?

　　The pull line is a protruding line on the side of the product that seriously affects the appearance of the package. The reason for the formation is: related to the structural manufacture of the blister mold, the controllable operation of the blister molding machine, temperature adjustment, Listing has a lot to do with it. The solution is the quality control of the mold, the adjustment of machine and temperature parameters, and extrusion on the shelf.

　　4. What are water ripples and bubbles? How are they caused? How to solve them?

　　Water ripples and bubbles are watermarks and bubbles on the surface of the material. Such blister products will directly affect the appearance of the packaged items and reduce the appearance of the packaged items. The generation of water ripples is related to the speed of film production. Bubbles are caused by the high temperature during sheet production, or the mixed production of sheets, or the infiltration of air during sheet production. Materials with bubbles will cause perforation and deformation of blister packaging products, and become defective products. Solve the problem The method is that when the material is purchased or before production, the quality of the sheet must be observed before storage or production.

　　5. What is the scratch? How did this quality problem result? How to solve it?

　　Scratches are scratches on the surface of blister products after they are produced, which is also a frequent problem in the quality of blister factories. The reason for this is that in the production process, there are many manual processes, which are easy to collide and cause friction. The operation mode of the packaging personnel is the most critical link.

　　The solution is to handle the product with care, keep the workbench clean and hygienic, and the staff wear gloves and other related matters, which can also effectively prevent the occurrence of scratches. Blister packaging products have many manual processes, so close attention must be paid to each link in order to avoid the occurrence of defective products.

　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corr

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Blister process terms for automatic blister packaging machines

　　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corresponding equipment. Blister products mainly use high-quality flocking, PVC, PET, PP, PS, GAG and other plastic materials to produce high-grade and various specifications of blister packaging for electronics, stationery, toys, hardware, food, daily Packaging for gifts, handicrafts, etc.

　　Blister process terms for automatic blister packaging machines:

　　Blister: A plastic processing technology, the main principle is to heat and soften the flat hard plastic sheet, vacuum absorb it on the surface of the mold, and shape it after cooling. It is widely used in plastic packaging, lighting, advertising, decoration and other industries.

　　Blister packaging: the general term for plastic products produced by blister technology and packaged with corresponding equipment.

　　Blister packaging products: blister, tray, blister box, synonyms are: vacuum cover, blister, etc.

　　Blister packaging equipment: Blister molding machine, punching machine, sealing machine, high frequency machine, folding machine. The packaging products formed by encapsulation can be divided into: insert card, suction card, double blister, half blister, half-fold blister, three-fold blister, etc.

　　Blister shell: The transparent plastic hard sheet is made into a transparent plastic with a specific convex shape by the blister process, and it is covered on the surface of the product to protect and beautify the product. Also known as blister, vacuum cover.

　　Tray: also called plastic inner tray, the hard plastic sheet is made into plastic with specific grooves by blister technology, and the product is placed in the groove to protect and beautify the product.

　　Flocking inner tray: It is a blister tray made of special materials. A layer of velvet material is glued on the surface of ordinary plastic hard sheets, so that the surface of the tray has a velvet feel and is used to improve the quality of packaging products.

　　Antistatic tray: It is a blister tray made of special materials, and the resistance value of the surface of the material is less than 10 to the 11th power ohm. Mainly used for blister trays of electronics and IT products.

　　Blister mould: For molds used in plastic production, plaster molds are the cheapest, followed by electroplated copper molds, and aluminum molds are the most expensive. The mold is drilled with small holes, which are used to vacuum heat the hard sheet to form a blister product.

　　Blister molding: It is what we often call blister. A blister molding machine is used to absorb the heated and softened hard plastic sheet on the surface of the mold, and after cooling, it forms a concave-convex plastic.

　　Blister cutting: The plastic products after blister molding are cut into individual products with a knife die after passing through a punching machine.

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　　Folding: There is a kind of blister packaging called card packaging. It is necessary to fold the three sides of the blister to the back with a folding machine, so that in the next packaging process, the paper card is inserted into the folding edge to form a card packaging. .

　　Heat sealing: It is a blister packaging process. A sealing machine is used to thermally seal the paper card coated with blister oil and the blister to form a blister pack.

　　High-frequency sealing: It is a blister packaging process. A high-frequency machine is used to generate high-frequency, and the blisters are bonded together to form a double-blister package.

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　　Ultrasonic sealing: It is a blister packaging process that uses an ultrasonic machine to generate ultrasonic waves to bond the blister and the blister together to form a double-blister package. The difference from high-frequency sealing is that ultrasonic can not only seal PVC, PETG Materials can also be sealed with PET materials, and there is no electromagnetic damage to the packaged products, especially suitable for the packaging of electronic products; the disadvantage is that the ultrasonic edge sealing can only be dotted at intervals, and generally only one straight edge is sealed at a time.

　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corr

[guanshentai]

Automatic blister packaging machine mold selection

　　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corresponding equipment. Blister products mainly use high-quality flocking, PVC, PET, PP, PS, GAG and other plastic materials to produce high-grade and various specifications of blister packaging for electronics, stationery, toys, hardware, food, daily Packaging for gifts, handicrafts, etc.

　　Automatic blister packaging machine mold selection, blister packaging molds generally have three types of plaster molds, electroplated copper molds and aluminum molds.

　　Plaster mold: Use gypsum to carve and shape in a semi-wet state, and then dry it to form a mold. The cost of plaster mold is low and it is easy to modify. However, the precision of the plaster mold is not high enough, the surface is not smooth, fragile and not durable, so it is often used for proofing, as a mold for electroplating copper molds, or some plastic molds with low requirements for small batch production.

　　Aluminum mold: Aluminum ingots are processed by machinery (lathe, milling machine, CNC, etc.). Aluminum molds have high precision, smooth surface and durability, but are very expensive. Aluminum molds are generally used in blister products that require higher precision than copper molds.

　　Electroplating copper mold: After the sample is made of plaster mold, electroplating a layer of copper shell is the electroplating copper mold. The cost is higher than the plaster mold, but much cheaper than the aluminum mold. Copper mold is the most commonly used type of plastic mold.

　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corr

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Blister material of automatic blister packaging machine

　　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corresponding equipment. Blister products mainly use high-quality flocking, PVC, PET, PP, PS, GAG and other plastic materials to produce high-grade and various specifications of blister packaging for electronics, stationery, toys, hardware, food, daily packaging for gifts, handicrafts, etc.

　　Blister material of automatic blister packaging machine:

　　1. PVC sheets have high toughness and are not easy to burn. Chlorine gas will be produced when burned, which will have a certain impact on the environment. PVC is easy to heat seal, and can be sealed with a sealing machine and high frequency. It is the main raw material for the production of transparent plastic products.

　　PVC sheet is a widely used and popular material. PVC film can be divided into two types: environmental protection and non-environmental protection. It can be made into transparent, colorful, anti-static, gold-plated, flocking and other blister packaging products. Its main features are high transparency, good surface gloss, few crystal points, small water marks, wide application, strong impact resistance, and easy molding. The products are widely used in toys, food, electronic products, medicine, electrical appliances, gifts, cosmetics, Outer packaging of stationery and other products.

　　2. PS hard sheet has low density, poor toughness, and is easy to burn. It will produce styrene gas (hazardous gas) when burned, so it is generally used to produce various industrial blister trays. PS sheet is a new type of environmentally friendly packaging material developed in recent years. With its excellent thermoforming performance, good environmental protection performance and hygienic performance, it is widely used in medicine, food, toys and electronics.

　　3. PET hard sheet has good toughness and is a new type of material developed in recent years. With its excellent toughness, high strength, high transparency, and recyclability, it is easy to burn and does not produce harmful gases when burned. It is an environmentally friendly material and PVC is gradually banned, but the price is high, and it is suitable for high-end plastic products. Blister blisters in European and American countries generally require PET material, but its high thermal melting point brings great difficulties to high-frequency packaging. In order to solve this problem, people put a layer of PVC film on the surface of PET, named PETG, but the price is higher. Mainly used in electronics, food, toys, color box windows, collar holders, shoe packaging, etc.

　　Its advantages are as follows: it has excellent transparency and smoothness, and the display effect is good. Excellent surface decoration performance, can be printed without surface treatment, easy to press pattern, easy to metal treatment (vacuum metallization layer). Has good mechanical strength. Good barrier properties to oxygen and water vapor. It has good chemical resistance and can withstand the erosion of various chemical substances. Non-toxic, reliable hygienic performance, can be used for packaging of food, medicine and medical equipment, and can be sterilized by Y-rays. It has good adaptability to environmental protection and can be recycled economically and conveniently; when its waste is incinerated, no harmful substances that endanger the environment will be produced. PET sheet is considered to be an ideal packaging material that meets (ROSH) environmental protection requirements.

　Automatic blister packaging machine is a general term for producing plastic products by blister technology and packaging products with corr