A Smart Manufacturing Service that Uses an Effectual Control Panel
An Industrial Control equipment Panel is defined as an assemblage of systematic, logical and fashionable preparations of or greater ingredients like a motor controllers system from aipusolidcontrol.com. The fused disconnect switches, overload relays, circuit breakers, manipulate gadgets with push button stations, and manipulate relays are normally included in this type of equipment.
Control Equipment With Desander And Desilter
There are several types of commercial manipulate gadgets. Some examples of them are circuit switches and relays; manual, magnetic, and stable kingdom starters and controllers; push-button stations, which include selector switches and pilot lighting fixtures, and thermal, magnetic, and stable kingdom overload relays. Although those gadgets are used for automation and procedure manipulation structures, they are also needed to address numerous different demanding situations.
Desander and Desilter's difference
The diameter of the hydrocyclone's upper parts is the important factor which decide the hydrocyclone's treating capacity and separation size. The diameter of the cylinder is called the nominal size of the cyclone. The lower cone part's angle is between 15-20 degrees. The diameter of underflow mouth is 10-30 mm. Generally, a group of hydrocyclones which nominal size is 150-300mm, is called Desander. And a group of hydrocyclones which nominal size is 50-125mm, is called Desilter.
(1) Hydrocyclone desander
According to the treating capacity required, the desander has one to three hydrocyclones. Each hydrocyclone's treating capacity is no less than 20-120m3/h under the pressure of 0.2 Mpa. The normal working hydrocyclones can remove 95% of particles bigger than 74 micron meters and 50% of particles bigger than 40 micron meters. In order to improve the using efficiency, in choosing the hydrocyclones, the treating capacity must be 125% of whole drilling capacity.
(2) Hydrocyclone desilter
According to the treating capacity required, the desilter has more than 4 pieces of hydrocyclones. Each hydrocyclone's treating capacity is no less than 5-15m3/h under the pressure of 0.2 Mpa. The normal workinghydrocyclones can remove 95% of particles bigger than 40 micron meters and 50% of particles bigger than 15 micron meters. The desilter can remove 12-13 micron meters' barites. So the desilter can not be used in treating heavier drilling fluid. In choosing the desilter, the treating capacity must be 125%-150% of whole drilling fluid capacity.
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More Shale shaker and mud cleaner would shipped to Russia
With more and more co-operation between China government as well as Russia Government, there additionally more and more cooperation between Tiongkok companies and Russia businesses. As China leading companies in China, GN Solids Control LLC have more and much more development in Russia.
Right now the world economic environment is not great, industry companies becomes increasingly more difficult under this circumstances. Many companies, even many large and famous companies as well as cannot survive at the poor condition. But GN Solids Control can keep improving as well as developing. With the advanced style equipment, reliable and quick services, and international solutions net, GN Solids Control get more and more marketing discuss from the international market.
Lately, 4 sets solids control shale shaker as well as four sets solids control mud cleaner dispatched to the slot for Russia clients.
It is far from the first time the clients purchase from GN Solids Control Organization. But GN Solids Control is the first suppliers with this client from China. Before purchase the solids control equipment supply by china manufacturer, the clients only purchase big equipment from America and European.
Why the customer finally decided to buy from GN Solids Control
1) GN Solids Control is Tiongkok leading manufacturer for mud solids control and drilling waste management.
2) GN Solids Control is actually China leading company with regard to drilling waste treatment system. GN engineering group possess good expericent on the drilling waste management field
3) GN Solids Control quick response to clients. The client focused services.
4) Advanced as well as user friendly design on the solids control and drilling waste materials treatment systems.
5) A relatively inexpensive price. GN only high quality products with reasonable cost. Clients will follow GN following the first deal, they will provide repeat orders and suggest new customers to GN Solids Control company.
6) 1 top service and change key solution: from solids control linermotion shale shaker, mud cleaner, desander, desilter, mud mixing system, adjustable pumps, mud agitators, mud guns, mud tanks, electric control systems, decanter centrifuges, vertical cuttings dryer…
4 unit of shale shaker & 4 units of mud cleaner shipped to Russia
Recently GN solids control shipped 4 units of shale shaker and 4 units of mud cleaner to Russia, we’ve got a lot of big orders since 2015 for solids control equipments and drilling waste management in Russia. Even though the oil price keep in a low level, and the project is very slow, only the companies who keep improving the technology and provide good quality equipments and service could win the order.
For oil drilling industry, we provide 3 models shale shakers for different applications. 4 panel shale shaker GNZS594E-HB , 3 panel shale shaker GNZS703E-HB and double deck shale shaker GNZS706E-HB ( 6 panels with 3panels on top and 3 panels for bottom). We can provide vibrators with IEC ex certificate, ATEX, DGMS( for India only) and China explosion proof with Italy Oli, Itavibras or Martin brand. GNZS594E shale shaker could be also used as high-G dryer shaker for water based mud drilling cuttings treatment. GNZS706E-HB shale shaker with top screen deck ( scalping deck) and bottom screen deck ( screening deck). All the shaker models could be made as tandem shale shaker or dual tandem shale shaker for convenient move.
Combination with different numbers of desander cone qty and desilter cone qty and the 3 models shale shaker, we could provide different treating capacity mud cleaners, you can choose with only desander cone as desander unit or with both desander & desilter as mud cleaner or only with desilter cone as mud cleaner. Compared with the desander & desilter without bottom shale shaker, the mud cleaner bottom shaker could recycle more useful drilling fluids and separate the drilling cuttings much drier.
We also have linear motion shale shaker and linear motion mud cleaner in stock in Houston warehouse, if you require solids control equipments, pls contact with GN solids control.
Cuttings box is also called cuttings collection box that is widely used on drilling site as a temporary vessel to collect and store the drilling waste cuttings. Due to the purpose of the cuttings box, it is designed compact and easy for transportation. Once the cuttings box is full, it could be replaced by an empty one.
The cuttings box is always used on the drilling site where the mud pit is not available. In the solids control system, the cuttings boxes are always located under the solids discharge chute of the shale shaker to collect the cuttings out of the primary shaker. Same situation as the cuttings box located with the de-sander, de-silter and decanter centrifuge.
Most of the cuttings boxes are simple without a cover. And if you want move it, you need be careful as the cuttings still with large content liquid will splash out. With consideration on this, GN Solids Control designed a type waste cuttings box with a fully sealed cover on it. When collecting the cutting, the cover is open; when transportation, the cover is locked easily to prevent the splashing of the cuttings. It is an ideal container to meet the requirements of HSE regulations for hazardous waste movement. Not only for waste cuttings, also for some other hazardous waste discharges. At the bottom frame of GN’s cuttings box, the forklift loading grooves are designed for easy moving and replacing.
The advantage to use cutting box is no need dig a mud pit on the ground, then the pitless mud recycling system as well as waste cuttings management system are realized. Fully covered box could be transported safely and easily for waste management plant where the waste would be further treated. The disadvantage is you may need many cuttings box stock on drilling site so that you could replace a full one immediately. The cutting boxes everywhere would occupy much area of the site.
Linear motion shale shaker is the first step solids control equipment, and it is the base separation machine for oil and gas drilling rigs.
Shale shaker is a D100 separation machine. D100 means 100% separation. The particles over the separation point can be fully removed after going through the shale shaker screens.
Shale shakers will be placed on Sand trap Tank. In the normal conditions, clean mud from shale shaker will fall down to the sand trap tank. We also call it shale shaker tank or shaker tank.
But in some cases, the operators may need to bypass the shaker tank (sand trap) and direct the drilling fluid to other tanks, then they need to use these side charges. Otherwise operator is not able to bypass sand trap. Most shale shaker are discharge the drilling fluids from shaker deck bottom, so what should they do in this condition? GN Solids Control company offer you the solutions.
GN Solids Control latest design shale shaker is equipped with a sump for dual functions. Operator can choose to let the drilling fluids fall down to the underneath shaker tank (sand trap). The new design is welcomed by the international market, like USA, Brazil, Russia, Iran, Iraq, Kuwait, Oman, India, Indonesia, Malaysia, Singapore, Egypt, Algeria, Nigeria, Tunisia…
Furthermore, GN patent design offers the shale shaker with a reliable performance and much more user-friendly for operators. Below are parts of GN patent design shale shaker features:
1) Interchangeable and fast removable sealing rubber for the shaker deck. It is not only offer the better sealing, but also can protect the shaker deck and shaker screen, and extend the lifetime of replacement shaker screen.
2) Synchronous up and down of the shaker deck angle. It means no matter you adjust the angle from which size, both sides shaker deck angles will be up and down with exactly the same degree.
INTRODUCTION 4: GN Desilter’s Application in Treating the Drilling Fluid
Desilter, which is another kind of solids control equipment for treating the drilling fluid. In this article, we will mainly introduce the Desilter made by GN Solids Control.
Actually compared with the desander, the desilter has the same working principle, similar structure and different configurations for customer option.
Usually desilter is matched together with the shale shaker and desander and used for doing the 3rd-stage separation with the drilling fluid.
Most of the big sizes of drilling cuttings over 40μm will be separated after being treated by the shale shaker and desander. In next step the drilling fluid goes into the desilter and most of the solid particles over 20μm are separated out from the fluid and the drilling fluid become much more clear.
The main part of desilter is also the hydrocyclones, but the size is different with the desander’s. Each hydrocyclone used on GN’s Desilter are 4 inches and its standard treatment capacity is 20m³/h. Usually 8 units, 12 units or 16 units of hydrocyclone are standard configuration on GN’s Desilter, the corresponding standard treatment capacity is 120m³/h, 240m³/h and 360m³/h. It is also customized and the customer could choose specific quantity of hydrocyclone for different treatment capacity.
In most of the time the desilter is recommend by GN Solids Control to be combined together with 1 shale shaker (the desilter & shale shaker AIO), as the separated solids particles could be further dried by through the shale shaker’s screen and the drying effect could be better, especially for the weighted drilling mud.
Sometimes, the customer needs the desilter, shale shaker and desander to be combined together and turned into an all in one machine because of being limited to the space, Now GN has the “Mud Cleaner” for customer option.
Finally, if you want to know more about GN Solids Control, welcome to visit GN’s website and contact us. http://www.gnsolids.com/
INTRODUCTION 3.1: GN Desander’s Application in Treating the Drilling Fluid
In this article, we will mainly talk about the desander’s working principle.
Desander, one of the most widely used solids control equipments used on treating the drilling fluid.
As we know, with the drilling fluid circulates the drilling cuttings chipped away by the drilling bit continuously when the drilling rig is working, the different sizes of drilling cutting goes into the drilling fluid and the physical properties of drilling fluids will be changed, such as the density, viscosity, solid content, etc. The drilling fluid could not meet the further work demand.
In order to save the cost and protect the environment, in most of the time the drilling fluid needs to be recycled. Now the Desander and some other necessary solids control equipments like Shale Shaker, Desilter, Decancter Centrifuge will be worked together for treating and cleaning the drilling fluid. By through treating the drilling fluid, the different sizes of drilling cuttings will be separated out and the physical properties of drilling fluid will be recovered.
According to the technical design, the Desanders made by GN Solids Control company are usually used for separating out the solids particles over 40μm in the fluid loop.
Normally the desander is used for doing the 2nd-stage treatment with the drilling fluid that after the 1st-stage treatment by Shale Shaker. The main part of 1 desander is the Hydrocyclone. Its work principle is as below,
1. Normally pumping the treated drilling fluid by Shale Shaker to the Desander and the fluid goes into the Hydrocyclones of desander;
2. Operated by the centrifugal force and as the centrifugal forces are different for the solid particles and liquid.
3. Finally, the solid particles will be drained out together with some liquid from the underflow port together; the clean drilling fluid will be drained out from the overflow port.
If you want to know about GN’s Desilter, Welcome to visit GN’s website and contact us. http://www.gnsolids.com/
